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GENERAL SAFETY INSTRUCTIONS
Work area
Keep your working area clean and well lighted. Cluttered benches and wor-
king stations causes accidents as well as dark spaces. Always ensure wor-
king stations are clean and well lit.
Do not operate power tools in explosive atmosphere, such as in the presence
of flammable liquids, gases or extreme dust. Power tools create sparks that
may ignite gases as well as flammable liquids. Dust may enter the ventila-
tion system causing clogging and causing overheating.
Keep bystanders, children and visitors away from moving parts of the po-
wer tool. Any distractions can cause you to loose control of the power tool
and an injury could take place.
Electrical Safety
grounded tools must be plugged into an outlet properly installed and groun-
ded in accordance with all codes and ordinances. Never remove the ground
prong or modify the dance plug in any way. Do not use any adaptor plugs.
Check with a qualified electrician if you are in doubt as to whether the out-
let is properly grounded. If tools should electrically malfunction or break
down, grounding provides a low resistance path to carry electricity away
from the user.
Never carry a tool by the cord or hose and “yanking” the cord or the hose to
disconnect it from the receptacle. Always carry the power tools properly and
store in dry and dust free place.
Keep cords and hoses away from heat, oil and sharp edges. Damaged cords
increase the risk of electric shock.
Don’t expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
When operating a power tool outside, use an outdoor extension cord marked
.W-A. or. W.. These cords are rated for outdoor use and reduce the risk of
electric shock.
Personal Safety
Stay alert, watch what you are doing and use common sense when operating
a power tool. Do not use tool while tired or under the influence of drugs, al-
cohol, or medication. A moment of inattention while operating power tools
may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away from moving parts. Loose clo-
thes, jewelry, or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switch is off before plugging in. Carrying
tools with your finger on the switch or plugging in tools that have the switch
on invites accidents.
Remove adjusting keys or switches before turning the tool on. A wrench or
a key that is left attached to a rotating part of the tool may result in personal
injury.
Do not overreach. Keep a proper footing and balance at all times. Proper
footing and balance enables better control of the tool in unexpected situa-
tions.
Use safety equipment. Always wear eye protection. Dust mask, non-skid
safety shoes, hardhat, or hearing protection must be used for appropriate
conditions.
Tool use and care
Use clamps or other practical way to secure and support the work piece to a
stable platform. holding the work by hand or against your body is unstable
and may lead to loss of control.
Do not force tool. Use the correct tool for your application. The correct tool
will do the job better and safer at the rate for which it is designed.
Do not use tool if switch does not turn it on or off. Any tool that cannot be
controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source before making any adjustments,
changing accessories, or storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
Store idle ling tools out of reach of children and other untrained persons.
Tools are dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting tools sharp and clean. Properly main-
tained tools, with sharp cutting edges are less likely to bind and are easier
to control.
Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the tools operation. If damaged, have the
tool serviced before using. Poorly maintained tools cause many accidents.
Use only accessories that are recommended by the manufacturer for your
model.
Accessories that may be suitable for one tool may become hazardous when
used on another tool..
Service
Only qualified repair personnel must perform tool service. Service or main-
tenance performed by unqualified personnel could result in a risk of injury.
When servicing tool, use only identical replacement parts. follow instruc-
tions in the Maintenance section of this manual. Use of unauthorized parts
or failure to follow Maintenance Instructions may create a risk of electric
shock or injury.
Symbols used in this manual
IMPORTANT: Some of the following symbols may be used on your tool.
Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to operate the tool better and safer.
Terminology used in the manual
1. Warning: This term means that there is a risk of physical harm or death
to the operator or people nearby.
2. Caution: This term means that there is a risk of damage to the machine,
cutting tool or other equipment.
3. Note: These terms offer useful information relating to the operation of
the machine or its maintenance.
Symbol
Name
Designation/Explanation
V
Volt
Voltage (potential)
A
Amperes
Current
hz
hertz
frequency (cycles per second)
W
Watt
Power
kg
Kilograms
Weight
min
Minutes
Time
s
Seconds
Time
φ
Diameter
Size of drill bits
No
No load speed
Rotational speed, at no load
.../min
Revolutions per minute
Revolutions, strokes, surface speed per minute
0
Off position
Zero speed, zero torque…
1, 2, 3
Selector settings
Speed setting,higher number means greater speed
~
Alternating current
Type or a characteristic or current
Class ll construction
Double Insulated, construction tool
p
Warning symbol
Alerts user to warning messages
SPECIFIC SAFETY RULES AND REGULATIONS
Always use safety chain. Mounting can release.
The magnet’s adhesion depends on the thickness of the work piece. Always
ensure that the work piece is a minimum of 12mm (7/16 in.) thick. If it is
not, then use a piece of steel plate at least 12mm thick and larger than the
magnet below the work piece to supplement the magnetic adhesion.
Metal chips and other debris will seriously hamper magnetic adhesion. Al-
ways ensure that the magnet is clean.
Other units used on the same receptacle will cause uneven voltage that could
lead to the magnet releasing. Always use the tool alone on the receptacle.
It is hazardous to use the drill upside-down. Do not exceed 90 degrees from
horizontal.
Avoid the magnet releasing. Ensure that the magnet has properly adhered to
the work piece before beginning drilling.
Avoid operating annular cutters without coolant fluid. Always check coolant
level before operating.
Do not operate with dull or damaged cutting tools. This may overload the
motor.
Protect the motor. Never allow cutting fluid, water, or other contaminants
enter the motor.
Metal chips are often very sharp and hot. Never touch them with bare hands.
Clean up with a magnetic chip collector and a chip hook or other appropriate
tool.
CAUTION: NEVER position machine on a work piece between the elec-
trode and the ground of any arc type welder. Damage to the machine will
result, as the welder will ground through the machine’s ground cable.
WARNINg: NEVER attempt to use machine with incorrect current or ab-
normally low voltage. Check machine nameplate to ensure that correct vol-
tage and hz are used.
ASSEMBLY
Coolant tank assembly required. first attach clear tube to the bottom of the
coolant tank. To do this, first loosen the nut and slide nut onto the tube. Then
slide tube onto the nipple. Then tighten the nut. Slide tank hanger over the
screw on the upper right hand side of slide and tighten. finally insert the
other end of the tube into the quick-release connector in the gearbox. Just
directly push in to install. (To remove, first firmly push the red collar of the
connector and pull the tube out.) Cutting coolant fluid is always required
when using annular cutters. Open tank cover and fill. Check coolant fluid
level often. Keep coolant tap closed when not in use. Chip guard must be
used. To attach the chip guard, use the supplied butterfly bolts to bolt to the
magnet. It is not necessary to remove guard to clean chips. Simply raise
guard to its upper position.
Safety chain must be used. Loop chain around the work piece and feed th-
rough the machine’s handle and clip in place.
ADJUSTING THE SLIDE HEIGHT
Adjustable slide height models allow the operator to quickly change the
height position of the motor head on the slide. This is useful when switching
between twist drills and annular cutters, for example. for annular cutters,
use the lowest position possible for best stability. for twist drills, raise the
motor head to allow enough clearance for the twist drill to be mounted.
To adjust:
1. Using the T-handle hex wrench, loosen the socket cap screw on the
Slide height Lock.
2. Slide the motor head to the desired position.
3. Tighten the Slide height Lock.
Slide height lock
MOUNTING ANNULAR CUTTERS
CAUTION: Never use a cutting tool that is larger than the maximum
rated capacity of the machine.
For set screw type arbors:
To insert an annular cutter, first insert the pilot pin into the cutter. Then slide
the cutter into the arbor, align the proper flat with the locking screw(s) and
tighten securely with the supplied L-hex key.
L-hex key
CAUTION: Ensure that the locking screw is on a flat of the cutter and not
just against the rounded shank.
2-SPEED MODELS
GEAR SELECTION
On 2-speed models, before drilling, select the desired gear range by first
swinging the gear selector tab out of the detent slot then shifting into the
correct mode. Then pop the selector tab back into the detent. It will usually
be necessary to turn the spindle by hand a little to get it to shift all the way.
2 SPEED GEAR CHART
gear selector
gEAR 1
gEAR 2
NO LOAD SPPEED
450/min
300/min
fULL LOAD SPEED 270/min
180/min
CUTTER SIZE
Up to 50mmmm ( 2” )
hSS cutters
Up to 50mmmm ( 2” )
TCT cutters
NOTE:
These speeds are general recommendations only. Actual speeds
should be determined
by the material and the cutting speed recommended by the cutting tool ma-
nufacturer.
CAUTION: Ensure that that gears engage fully.
CAUTION: ALWAyS ensure that the machine is fully stopped before at-
tempting to change gears! NEVER change gears on a running mach
ine!
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