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System Overview

System Structure and Working Principle

Technical Parameter

Overall Dimensions

Installation Instructions

Lubmann GmbH

Amtsgericht Duesseldorf HRB 76903 Steuernummer

：

DE316746274 Bankverbindung: Deutsche Bank IBAN

：

DE77 3007 0010 0058 6958 00 BIC/Swift: DEUTDEDDXXX

Introduction

Operation of Filling Equipment

System Design/Cautions in Installation/Debugging

Operation of Refilling Equipment

System Maintenance (For Commercial Vehicle)

Fault Analysis and Elimination

Transport and Storage

Содержание LFS1

Страница 1: ...6274 Bankverbindung Deutsche Bank IBAN DE77 3007 0010 0058 6958 00 BIC Swift DEUTDEDDXXX Lubmann GmbH Automatic Lubrication Systems Lubmann Pressurized Single Line Lubrication System Instruction Manual LFS1 LFS2 LFS3 Lubmann Centralized Lubrication System ...

Страница 2: ...ht Duesseldorf HRB 76903 Steuernummer DE316746274 Bankverbindung Deutsche Bank IBAN DE77 3007 0010 0058 6958 00 BIC Swift DEUTDEDDXXX Introduction Operation of Filling Equipment System Design Cautions in Installation Debugging Operation of Refilling Equipment System Maintenance For Commercial Vehicle Fault Analysis and Elimination Transport and Storage ...

Страница 3: ... Machinery etc Grease pump delivers grease alternatively into each lube points through pressurized single line distributors Layout of Pressurized Single Line System Product Function Principle Grease Thickness till Metering Quantity per Pump Element ml Min Reservoir Liter Operating Max Pressure in bar Operating Max Pressure in psi Power Supply Max Pump Elements LFS 1 Gear Pump Paddle Mode Up to 0 9...

Страница 4: ... Principle The system is composed of lubrication pump external integrated monitor pressurized single line distributor sensor optional grease hose and accessories Working Principle Take LFS1 for example When the pause interval ends the pump module gets a signal from the monitor and then the motor driven gear pump is activated The grease is pressurized by the gear pump into the exit Meanwhile the pr...

Страница 5: ...ors Various gear ratios and reservoir sizes with or without level control are offered Features and benefits Durable versatile and reliable pump series Designed for continual lubrication of machines systems operating in harsh environments Broad range of output options Modular design and easy maintenance Applications Commercial Vehicle Food Line Beverage Line Machine Tool Technical data Function pri...

Страница 6: ...eservoir sizes with or without level control are offered Features and benefits Durable versatile and reliable pump series Designed for continual lubrication of machines systems operating in harsh environments Broad range of output options Modular design and easy maintenance Applications Commercial Vehicle Food Line Beverage Line Machine Tool Technical data Function principle electrically operated ...

Страница 7: ...eservoir sizes with or without level control are offered Features and benefits Durable versatile and reliable pump series Designed for continual lubrication of machines systems operating in harsh environments Broad range of output options Modular design and easy maintenance Applications Commercial Vehicle Food Line Beverage Line Machine Tool Technical data Function principle electrically operated ...

Страница 8: ...ry easily Technical data Dimensions Outlets Max Height mm Depth mm Width W1 mm Width W2 mm 4 87 22 83 96 6 121 134 8 159 172 10 197 210 12 235 248 14 273 286 16 311 324 18 349 362 20 387 400 Function principle Rack metering device Outlets 4 20 Lubricant Grease up to NLGI 0 Input Pressure 63 bar Displacement 0 13 0 2 0 4 ml cy Working Temperature 40 to 70 C Material Steel Copper Surface treatment C...

Страница 9: ...trols in order to repair the system Pause interface It tells countdown in the pause interval and running cycles which can be stored perpetually The system s pause interval has 15 adjustable steps from 6 hours to 20 hours and the default setting is 12 hours Running interface It tells grease press OFF or ON and running time Operation Take pause interval set at 12 hours for example after ignition bei...

Страница 10: ...ertically and firmly in a place where the device is polluted less convenient maintenance and easy to observe and operate If conditions permit a separate door can be set near the pump module Installing notice of distributers Distributors also should be installed in a place where the device is polluted less and convenient to fix maintain and observe A few distributers can be caught together in group...

Страница 11: ... of mainlines must keep open i e don t screw on choke plug and pressure sensor Pressing the C key in the remote control will make the pump module work 20 seconds and then do it again after the pause for 20 seconds The discontinuous running can exhaust air from mainlines Afterwards the terminals that are bleeding should be blocked by choke plug or connected the pressure sensor Press C key in the re...

Страница 12: ...r during the refilling procedure Operating procedures of Grease Refilling Device By high pressure grease transfer unit including high pressure hoses connectors and pressure relief valve the refilling nozzle of lubrication pump and grease refilling devices manual pneumatic electrical can be easily connected with each other for pump refilling Before connecting the grease refilling devices and refill...

Страница 13: ...g or changing the gauze filter will solve the problem Moreover it should be noted that the process of filling the reservoir and storage of grease grease can should be in a sanitary condition The second level service of the vehicle 1 To do the all items that should be done in the first level service 2 Check remaining grease in the reservoir and make sure that the reservoir should be filled to the u...

Страница 14: ...r pump Shaking the reservoir to expel the air Mainlines are broken and joints are loose Overhauling and Replacing The consistency of grease injected into reservoir is higher Changing the grease according to the instructions The overflow valve of pump module is damaged Replacing Pressure sensor is damage or the wire is disconnected Replacing and Repairing The holes of unloading valve core are block...

Страница 15: ... cause Connecting distribution lines rapidly with quick change coupler or changing them Hard lumps of grease which is turned from the grease that had existed in friction pairs before the machine was installed block the friction pairs Grease gun which is injected with the grease that is also used in the system is used to clear out grease tubes LCD screen doesn t work or works anomalously Electromag...

Страница 16: ... HRB 76903 Steuernummer DE316746274 Bankverbindung Deutsche Bank IBAN DE77 3007 0010 0058 6958 00 BIC Swift DEUTDEDDXXX Lubmann GmbH Automatic Lubrication Systems Lubmann GmbH Web www lubmann gmbh de Mail info lubmann gmbh de ...

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