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(2) Cleaning Emission related

parts



The following items are major engine emission
related parts. These items are checked and
cleaned periodically. But it is performed by
special engine service experts. Contact your
authorized local dealer for check.

-.

EGR Cooler

-. Injector Tips

EGR Cooler

Injector Tips

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Содержание MT458

Страница 1: ...LS TRACTOR MT458 MT463 MT468 OPERATOR S MANUAL Stage...

Страница 2: ......

Страница 3: ...cer and birth defects or other reproductive harm Always start and operate the engine in a well ventilated area If in an enclosed area vent the exhaust to the outside Do not modify or tamper with the e...

Страница 4: ......

Страница 5: ...ever occurs first The warranty period shall begin On the date the equipment is first delivered to the first retail purchaser or If the equipment is placed in service for demonstration purposes prior t...

Страница 6: ...ormed at no charge to the owner at a warranty station The owner will not be charged for diagnostic labor that leads to the determination that a warranted part is in fact defective provided that such d...

Страница 7: ...e to which you believe you are entitled under the Limited Emission Control Systems Warranty you should contact LS Mtron at the address below for assistance If you need additional assistance or informa...

Страница 8: ...ine as described in the Maintenance Manual 2 Damage resulting from accident acts of nature or other events beyond the control of LS Mtron 3 The replacement of expendable maintenance items such as exha...

Страница 9: ...1 Fuel System A Fuel injection pump B Fuel Injectors 2 Air Induction System A Intake manifold B Turbocharger C Air Control Valve D Exhaust Manifold 3 Exhaust Gas Recirculation EGR System A EGR valve b...

Страница 10: ......

Страница 11: ...towing the tractor 1 21 6 Notices when transporting the tractor 1 21 7 Notices when servicing the tractor after work 1 22 8 Notices when handling Diesel Fuel 1 23 9 Notices when leaving the tractor 1...

Страница 12: ...er Synchro shuttle 3 21 12 Throttle lever 3 21 13 Throttle pedal 3 22 14 Clutch pedal 3 22 15 Brake pedals 3 23 16 Beacon lamp switch if fitted 3 24 3 2 Right hand controls and Cabin pillar 1 Main gea...

Страница 13: ...4 Operation and Work 4 1 How to handle new tractor 1 Check points 4 1 2 Notices in handling new tractor Engine brake in procedure 4 1 4 2 Engine start and stop 1 Engine start 4 2 2 Start in cold weat...

Страница 14: ...Torque for normal assembly 5 2 2 Standard torque data for hydraulics 5 4 3 General specification Diesel fuel 5 7 4 Biodiesel fuel 5 8 5 Refueling the tractor 5 10 6 Change engine coolant to Organic A...

Страница 15: ...eck 1 Checking and adding Engine oil 5 30 5 9 Every 300 hour check 1 Replacing Engine oil and Filter 5 31 2 Replacing Hydraulic oil filter 5 32 3 Tension adjustment of Fan belt 5 33 4 Toe in 5 33 5 Cl...

Страница 16: ...ioning System 6 1 The name of each part of cooling and heating system 6 1 6 2 How to use air conditioner and heater 1 How to operate air conditioner and heater 6 2 2 Air direction control 6 2 6 3 Ever...

Страница 17: ...o comply could result in death or serious injury Warning Operator s manual Please have all operators read this manual carefully and keep this manual available for ready reference Read this manual to m...

Страница 18: ...equipment when ordering parts Locate these numbers now and record them below Refer to the General Information section of this manual for the location of the model and product identification numbers of...

Страница 19: ...ctor without wearing the seat belt and Roll Over Protective Structure ROPS during operations where roll over or tip over hazards exist The ROPS will only be fully effective when the driver remains att...

Страница 20: ...n are not allowed Always stay clear from implements operating area and especially do not stand between tractor and trailed vehicle either three point linkage when operating lift controls ensure no bys...

Страница 21: ...ment Adjustment and configuration of the tractor and equipment for the specific conditions of the job site field and or crop Movement of components into and out of working positions Routine service an...

Страница 22: ...uring the scrapping and or dismantling of the tractor Trained service personnel familiar with the tractor characteristics must perform these activities Trained service personnel must comply with the i...

Страница 23: ...z Hz hertz Hz Rotational frequency Revolution per minute rpm Revolution per minute rpm Length kilometer Km mile mi meter m foot ft centimeter cm inch in millimeter mm inch in Mass kilogram kg pound lb...

Страница 24: ...Equipment SCR Selective Catalytic Reduction Less than Greater than Metric unit Imperial unit Name Symbol Name Symbol Time hour hr hour hr minute min minute min second s second s Torque Newton meter N...

Страница 25: ...zed local dealer when requesting parts or service and also to identify the tractor in case of theft 1 2 Engine Product Identification Number PIN The engine product identification number PIN is engrave...

Страница 26: ...of the cabin For roll bar models it is located on the right hand side of the ROPS connector plate The ROPS PIN plate may vary depending on the market or ROPS type 3 4 3 CABIN Roll bar 5 TM number and...

Страница 27: ...e stored in a secure place prior to operation and it must be kept available for use by all operators Depending on the driver s seat manual storage box is installed on the rear side of the driver s sea...

Страница 28: ...nd and right hand are determined by standing behind the unit looking in the direction of travel Left hand view Rear view Front view When reading this Operator s Manual refer to the right figure for th...

Страница 29: ...ty equipment instead of loose or long clothes Also slippers high heel shoes are not suitable for operation Wear the low shoes or work shoes or boots Warning Do not approach the rotating shaft such as...

Страница 30: ...t life or physical injury Periodic Lubrication and Maintenance Fuel Oil Filter Air cleaner Battery Belt Cable Grease Pedals such as clutch Mechanical models only and brake pedal Tire air pressure Whee...

Страница 31: ...he sprayer manufacturer and the basic rules contained in this manual Always use the Personal Protective Equipment PPE and any other special devices as instructed by the chemical supplier s instruction...

Страница 32: ...ted tree grab crane is mounted at the rear of the tractor penetrating objects in the operator s enclosure primarily in case a winch is mounted at the rear of the tractor steep slope or rough terrain w...

Страница 33: ...ng brake is applied Lower the implements on the ground Ensure that rear view mirrors and the other mirrors if fitted are adjusted correctly and check the operation of the headlights and other lights F...

Страница 34: ...to check if there is any obstacle or person in the rear DO NOT permit other people and especially children approach within working area while operating tractor and equipment Noise and Vibration When...

Страница 35: ...ouch the overhead power lines and hanging obstacles Do not operate the tractor during an electrical storm Lightening strikes Obey the traffic rules while driving on public roads Do not exceed the loca...

Страница 36: ...attach over weighted implement Before connecting or checking the implement put PTO switch to OFF and place PTO gear lever in Neutral position When attaching or detaching the implement make sure to fi...

Страница 37: ...ing wheel If possible run the engine for steering and lubrication When being towed disengage the 4WD differential lock parking brake and place all gear shift levers in neutral position 6 Notices when...

Страница 38: ...c pipes or hoses and other parts make sure to check that hydraulic pressure is relieved completely The leaks of pressurized oil can cause a fatal physical injury Use proper protection equipment before...

Страница 39: ...hten the fuel tank cap securely Failure to comply could result in death or serious injury Warning When assembling operating or servicing the tractor wear protective clothing and any Personal Protectiv...

Страница 40: ...gs ca gov diesel WASH YOUR HANDS AFTER HANDLING Stop the tractor on level ground Place the transmission gear in neutral and put PTO switch to OFF position Lower the mounted implements on the ground Ap...

Страница 41: ...based on a tractor on even ground Driving hazard To prevent tractor instability ALWAYS consider and follow the tractor stability requirements in this manual Failure to comply could result in death or...

Страница 42: ...or See chapter 7 a Distance Center of gravity of front load to front axle center Manual of the equipment or your measurement b Wheelbase See chapter 7 c Distance rear axle center to lower hitch point...

Страница 43: ...b FWr a b RF 0 2 M RF value must be higher than 0 2 M FWr RW c d R1 b 0 2 M b a b Required rear ballast To calculate RWr Ballast required at the rear when carrying a load FW at the front CALCULATION...

Страница 44: ...emission of exhaust fumes Do not increase the pressure in a pressurized circuit as this may lead to a component failure 7 Do not open the air conditioning system yourself It contains gases that shoul...

Страница 45: ...e batteries are not properly recycled after use Improper disposal of batteries can contaminate the soil groundwater and waterways We strongly recommends that you return all used batteries to a authori...

Страница 46: ...stop Engine start Unlatched brake pedal optional DPF temperature DPF regeneration DPF inhibited Engine warning 13 Symbols Gear Neutral Low speed High speed Engine speed control throttle Engine speed c...

Страница 47: ...r with pressurized water the decals can be detached If a decal is on a part that is replaced make sure the decal is attached on the new part Caution If you find Read Operator s Manual symbol 1 in the...

Страница 48: ...g operation Part No 40195650 4 Location On the left right hand side of the fan shroud Keep hands clothing away from the rotating fan and belts Contact with moving parts may cause loss of fingers or a...

Страница 49: ...NJURY High pressure steam and hot water Remove filler cap with extreme care Failure to comply could result in death or serious injury Part No 40297729 6 Location On the right side of the right hand re...

Страница 50: ...place for your protection Pull only from approved drawbar or lower links of 3 point hitch at horizontal position or below Lock tractor brake pedals together for travel on roads or highways Always appl...

Страница 51: ...attach ropes or chains to ROPS for pulling purpose Failure to comply could result in death or serious injury Part No 40234561 13 Location On the steel cover under the instrument panel cover optional C...

Страница 52: ...ult in malfunction of DPF Part No 40342881 15 Location On top of ECU cover inside the hood CAUTION Avoid direct water spray on ECU It may cause problems Failure to comply could result in malfunction o...

Страница 53: ...rator wishes to delay the regeneration process press downward on the DPF switch for 1 2 seconds The inhibit lamp will illuminate and the regeneration will be postponed Beware Inhibit is only intended...

Страница 54: ...epair or Recharging must be performed only by a trained service technician Refrigerant R 134a Failure to comply could result in serious injury or death Part No 40323653 19 Location On the right hand s...

Страница 55: ...nal signs clean and legible Clean instructional signs with a soft cloth water and a gentle detergent Do not use solvent gasoline or other harsh chemicals Solvents gasoline and other harsh chemicals ma...

Страница 56: ...ean and legible Clean instructional signs with a soft cloth water and a gentle detergent Do not use solvent gasoline or other harsh chemicals Solvents gasoline and other harsh chemicals may damage or...

Страница 57: ...rt No 40433070 It may vary depending on the market optional 2 Location On the right hand side of the body panel cover under the instrument panel Key switch Part No 40008781 4 Location On the right han...

Страница 58: ...ontrol down speed control valve Part No 40008821 Mechanical Hydraulic Lift MHL models only 6 Location On top of right hand instrument panel cover Start and stop of the turbocharger engine Part No 4039...

Страница 59: ...ght hand rear steel frame of the cabin for cabin models on the right hand rear ROPS frame for roll bar models Hydraulic lift control External position control lever Part No 40274276 It may vary depend...

Страница 60: ...apply the wheel chocks to the tires and disengage the parking brake Check the lubricant level of each parts and if the engine oil has exceeded 100 hours of work change the oil and run the engine for 5...

Страница 61: ...This may vary depending on the engine fuel system fuel type and so on Consult your authorized local dealer The battery should be charged about once a month not to be discharged entirely As the electro...

Страница 62: ...ght run of the belt starts to bend around the pulley Check the vee groove in the pulley for corrosion Electric system check Is there any open circuit or any other problem in the wiring Is there any pr...

Страница 63: ...for Safe Operation 1 The name of each part Roll Bar type Instrument panel Steering wheel Driver s Seat Fuel Tank Sub step Headlights Bonnet Hood Front ballast weight optional Front axle Grab handle Fe...

Страница 64: ...2 2 Cabin type Instrument panel Steering wheel Driver s Seat Sub step Head lights Bonnet Hood Front ballast weight optional Front axle Fender Fuel tank Cabin ROPS...

Страница 65: ...ame and door Do not jump up down for your safety Jumping on off the tractor could cause an injury Always face the tractor use the handrails and steps and get on off slowly Maintain a three point conta...

Страница 66: ...ck if the driver s seat is locked in place Seat height adjustment knob 1 If you turn the seat height adjustment knob clockwise the seat height will be lowered Weight adjustment knob 1 Adjust the seat...

Страница 67: ...d check if the seat is locked in place warning DO NOT put your hand under the driver s seat while sitting It may cause a injury by seat suspension DO NOT adjust the seat position while driving Back re...

Страница 68: ...e button on the buckle Check the seat belt regularly If damaged or frayed replace it with a new one Seat belt Buckle Seat belt Buckle ROLL BAR CABIN Warning If not wearing the seat belt it may cause s...

Страница 69: ...NOT ventilate the cabin in pesticides or other hazardous spraying area Ventilation lever External circulation Internal circulation DO NOT adjust steering wheel while driving It may cause a serious ac...

Страница 70: ...ear window grip RELEASE Rear Window for emergency To open the rear window turn the rear window grip clockwise with pulling the grip Push the grip outside slightly This rear window can be used for emer...

Страница 71: ...aged or removed replace it with a genuine part Do not step on the PTO safety cover After using the PTO shaft apply grease and insert the PTO shaft protection cap Fender Hood Bonnet 2 2 Safety device 1...

Страница 72: ...ding the roll over protective structure ROPS A folded ROPS does not provide roll over protection Do not operate the vehicle with the ROPS folded as a standard operating mode Do stand up the ROPS immed...

Страница 73: ...ns on both sides and fold the upper frame backward Be careful of the possibility that your body might be hurt by sudden folding due to its own weight 3 Set the holes of the frame and in line and inser...

Страница 74: ...ating the tractor Cabin Warning Roll over hazard Failure to comply could result in death or serious injury Do not modify or remove the Roll Over Protective Structure ROPS arbitrarily for safety Unless...

Страница 75: ...switch optional Grille work light switch Shuttle lever Throttle lever Key switch PTO switch Tilt lever See page 2 7 Brake pedals Throttle pedal Instrument panel Important to owner read carefully PTO...

Страница 76: ...indicator 16 EGR system malfunction indicator 17 Cold start aid indicator 19 Fuel level gauge 20 Engine oil pressure indicator 10 Reverse PTO operation indicator optional 21 Battery charging warning i...

Страница 77: ...turn signal lights If the hazard warning lights are operated at the same time when the turn signal is activated the hazard warning light for the opposite side of turning direction will stop flashing...

Страница 78: ...element with a new one 9 540E PTO operation indicator optional The rear PTO is working in 540E PTO mode this indicator will be turned on For further information refer to the chapter 3 3 2 PTO gear lev...

Страница 79: ...g light 24 as shown Fig2 At this time after escaping from the emergency area contact your authorized local dealer for check 12 LCD display Fig 2 12 b Fig 1 24 Fig 3 Diagnosis error code d Speedometer...

Страница 80: ...tor When the regeneration process in the DPF is working and the DPF temperature is over the designated temperature this indicator will be turned on with continuous light 15 14 13 16 EGR system malfunc...

Страница 81: ...ower reduction 25 torque reduction 50 torque reduction 60 engine speed reduction EGR inducement torque limitations 17 Cold start aid indicator 17 18 When the cold start aid device is working this indi...

Страница 82: ...dealer for checking the engine lubrication system 21 Battery charging warning indicator This indicator will be turned on when turning the key switch to ON position and it will be turned off after the...

Страница 83: ...vehicle control this indicator will be turned on and blink with the diagnosis error codes on the LCD panel a At this time after escaping from the emergency area contact your authorized local dealer fo...

Страница 84: ...t may cause damage to the starter motor OFF ON Start Because a safety switch for start up has to be engaged put PTO switch to OFF position depress the clutch pedal fully and place the F R shuttle leve...

Страница 85: ...is switch is used to give information to other vehicles when turning to the left or right If turning the switch clockwise the right turn signal lights are blink If turning the switch counter clockwise...

Страница 86: ...low beam are ON Instrument light side lights tail lights and headlights high beam are ON Combination light switch is used to turn on off the following lights Instrument panel lights Side lights Tail...

Страница 87: ...regulation If the hazard warning lights are operated at the same time when the turn signal is activated the hazard warning light for the opposite side of turning direction will stop flashing and illum...

Страница 88: ...be stopped Horn switch Grille work light switch 7 Grille work light switch This is used to turn on off the grille work lights of the front grille ON Press the upper side symbol part of the switch OFF...

Страница 89: ...r will be automatically burned into CO2 at a high temperature by regeneration process 8 DPF switch The regeneration process is the process of burning and cleaning the soot accumulated in the DPF while...

Страница 90: ...important to read this operator s manual and understand the safe operation of your tractor If you have any questions in the operation of this emission system please contact your authorized local deal...

Страница 91: ...arning indicator 3 When the soot s rate is over 150 Engine power reduction Contact your authorized local dealer for check 2 DPF inhibited regeneration indicator Continuous ON When the Inhibited regene...

Страница 92: ...material Failure to comply could result in death or serious injury Warning If engine is turned off during the regeneration soot will not be completely burned and may increase fuel consumption KEY OFF...

Страница 93: ...tractor arrives at a safe regeneration location press again the lower side B of the DPF switch to exit the Inhibited regeneration mode If not excessive soot in the DPF may overload the emission syste...

Страница 94: ...e desired position 3 Press the PTO mode switch if fitted to MANUAL or AUTO position Refer to the following chapter 4 Turn the PTO switch to ON position to operate the PTO shaft When the PTO shaft begi...

Страница 95: ...backward for HIGH engine speed push it forward for LOW engine speed The throttle lever must be used only for work field When driving on the road place the throttle lever to the low speed position and...

Страница 96: ...rol the engine speed when running on the road When using the throttle pedal the throttle lever must be placed on the LOW speed position There is a sensitive electronic sensor on the throttle pedal Do...

Страница 97: ...l latch and press only the left right pedal firmly DO NOT press the one side brake pedal while the differential lock is engaged It may cause damage or a failure of the axles The brake lights will illu...

Страница 98: ...ide under the cabin roof ON press the upper side symbol part of the switch OFF press the lower side of the switch Beacon connector Beacon lamp switch Cabin Beacon connector Roll bar Cabin Roll bar mod...

Страница 99: ...ever Page 3 44 Auto lift control Page 3 47 Position control lever Page 3 41 Down speed control knob Page 3 43 Notice Operate the main gear shift lever by correct H pattern If operated diagonally it ma...

Страница 100: ...b the steering operation and you can not turn smoothly Take your foot off the pedal to release the differential lock If the traction force is reduced to some extend the lock is released automatically...

Страница 101: ...can be installed optionally on the roll bar connector frame The rear work light has a switch on its back To turn on off the rear work light operate the switch as shown in the right figure ON OFF Front...

Страница 102: ...5 Window wiper washer switch Cabin type This switch is used to operate the front rear window wiper Press the upper side symbol part of the switch to operate only the front rear wiper If pressing and...

Страница 103: ...ving the tractor Caution This is used to withdraw electric power for charging of a cigarette lighter jack or cellular phone In case of using a cigarette lighter jack optional push the cigarette lighte...

Страница 104: ...n 1 Off Ready ESC indicator on the instrument panel will blink Engine speed stored on ECU will be displayed on the LCD panel If pressing the ESC main switch from position 1 to position 2 Ready Resume...

Страница 105: ...mode 11 ESC mode select switch ESC mode select switch Cabin This switch is used to adjust the engine speed for ESC when the ESC is working For cabin models this switch is installed on the right hand c...

Страница 106: ...rake lever Range gear shift lever Notice Operate the range gear shift lever by correct H pattern If operated diagonally it may cause a failure 1 Range gear shift lever Four speed gear shift and neutra...

Страница 107: ...the lever depress the clutch pedal and put PTO switch to the OFF position and stop the PTO shaft completely For further information about the PTO shaft see chapter 4 5 2 in this manual Notice Operate...

Страница 108: ...h the brake pedal latch Release the brake pedals slowly to check slippage of the tractor To disengage the parking brake pressing down the brake pedals and push the lever downward after pressing the re...

Страница 109: ...king up If transmission oil temperature is below 10 50 the neutral N indicator on the instrument panel will blink to inform you that warm up is needed If the oil temperature goes higher than 10 50 the...

Страница 110: ...to the performance of the power shuttle Be sure to warm up the tractor until the blinking of the Neutral indicator is stopped and do not operate the tractor hastily especially in cold weather Park the...

Страница 111: ...ase operate the shuttle lever again from neutral position or depress the clutch pedal fully one time to recover the clutch system When driving the tractor on a slope especially with heavy loaded imple...

Страница 112: ...e engagement time of the clutch will be set in most suitable condition for driving WORK mode The engagement time of the clutch will be shorter than drive mode and it is useful in the work field that f...

Страница 113: ...o the power shuttle system the related error code will be displayed on the instrument LCD panel as shown in the right figure In case of several errors the error codes will be displayed repeatedly ever...

Страница 114: ...me hazardous Lifted mechanisms can fall to the ground steering system may fail etc Stay clear of a pressurized hose assembly that has blown apart Hose fittings can be thrown off at high speed and a lo...

Страница 115: ...e steering system and excessive increase of the hydraulic oil temperature which may cause reduction of the product life or a failure of the hydraulic and steering system Especially DO NOT operate the...

Страница 116: ...transmitted to the lift control valve Generally this mode is used for the implement which receives the draft load In this case operate the lever as follows 1 Remove the draft sensor stopper of the up...

Страница 117: ...control lever the implement does not let down Tiller work Slow in down speed Plough work Fast in down speed When working in hard ground slow down the down speed to avoid bounding of the implement Fas...

Страница 118: ...r tractor optional Spring return type When releasing the lever after pushing pulling fully the lever returns to the neutral position automatically Detent type When releasing the lever after pushing pu...

Страница 119: ...turn type When releasing the lever after pushing pulling fully the lever returns to the neutral position automatically Detent type When releasing the lever after pushing pulling fully the lever is fix...

Страница 120: ...l be operated at the same time In this case the light loaded cylinder may be moved first If you want to float the bucket along the ground lower the front end loader and push forward the joystick lever...

Страница 121: ...At this time the auto lift up switch returns forward automatically When the auto lift up switch is pulled back the implement will NOT be moved by position control lever When lifting up the implement...

Страница 122: ...p 3 Power steering unit 4 Steering cylinders 5 Independent PTO valve 6 Hydraulic lift pump 7 Front loader valve or Front outlet valve optional 8 Remote control valve 9 In line filter optional 10 Auto...

Страница 123: ...possible contact your authorized local dealer for First 50 hour check 2 Notices in handling new tractor Engine brake in procedure To get the best performance comply with the followings DO NOT start or...

Страница 124: ...about 10 seconds PTO switch Throttle pedal Key switch Brake pedals 6 Depress clutch pedal fully and turn key switch to START position As soon as the engine has been started release the key switch to...

Страница 125: ...le lever in neutral position and put PTO switch in OFF position If not the engine can not start even if turning the key switch to START position DO NOT operate the starter motor more than 10 seconds I...

Страница 126: ...ry must be removed and stored in a cool dry place that is not frozen away from children Allowing engine to idle for a long time will waste fuel and cause a build up of carbon Notice 3 Engine Stop Plac...

Страница 127: ...mmended to assure proper vehicle functionality transmission lubrication and operation NOTE Do not operate the tractor under full load condition until the hydraulic oil is sufficiently warmed up Unexpe...

Страница 128: ...ever F R shuttle lever 2 How to drive Synchro shuttle model 1 Lift up all the implements front middle rear from the ground after starting engine Main gear shift lever 2 Place the throttle lever to the...

Страница 129: ...dal Throttle lever Power shuttle lever 4 Place all the transmission gear levers Main Range Shuttle lever on a suitable position 5 After pressing down the brake pedals and release the parking brake lev...

Страница 130: ...press down the brake pedals and stop the tractor completely Set an appropriate driving speed according to the road conditions 1 Depress the clutch pedal and brake pedals at the same time to stop the t...

Страница 131: ...ease the brake pedals and clutch pedal slowly 2 Lower the implements to the ground and turn key switch to OFF position Main gear shift lever Range gear shift lever PTO gear lever Parking brake lever P...

Страница 132: ...Lower the mounted implements on the ground Apply the parking brake Stop engine and remove the ignition key Before you leave the operator s station wait for the engine and all moving parts to stop App...

Страница 133: ...starting the tractor on an uphill select the range shift gear lever and main gear shift lever properly not to damage the engine and transmission drive line If not especially for the power shuttle mode...

Страница 134: ...ights Front turn signal lights and Hazard warning lights Rear turn signal lights and Hazard warning lights Tail lights and Brake lights Rear work lights Front work lights Grille work lights Use the ha...

Страница 135: ...ts Front turn signal lights and Hazard warning lights Rear turn signal lights and Hazard warning lights Tail lights and Brake lights Rear work lights Grille work lights Use the hazard warning lights a...

Страница 136: ...at the rear of the tractor The connections of the 7 pole connector viewed from the rear of the tractor are as follows ASAE Version Pin No Function 1 Ground Earth 2 Working light 3 Left turn signal lig...

Страница 137: ...ible run the engine for steering and lubrication When being towed disengage the 4WD differential lock parking brake and place all gear shift levers in neutral position Unexpected machine movement Neve...

Страница 138: ...r and brake the tractor If possible run the engine to provide lubrication to the transmission and power steering Place the transmission gearshift levers in neutral disengaged the front wheel drive dif...

Страница 139: ...local regulation to avoid collision with a vehicle When fixing the tractor do not hook or connect chains to the 4WD shaft steering cylinder tie rod or front axle These can be damaged by the chain or...

Страница 140: ...t rod pin 7 Upper link pin 1 Rear 3 point linkage 4 5 Field Operations Warning Before attaching detaching an implement place the PTO switch in the OFF position and the PTO gear lever if fitted in the...

Страница 141: ...plement The upper hole is more sensible than lower one for draft load control To adjust the length of the upper link release the locking spring 3 and turn the sleeve 4 with handle 6 Fix the handle 6 w...

Страница 142: ...irmly by locking spring When adjusting the stabilizer s length set the lateral swinging clearance of the implement to be 20 40mm 0 8 1 6 in Notice A B C MAX D MIN E MAX F MIN G H J K L N CAT 1 19 0 74...

Страница 143: ...kage is not necessary remove it as follow 1 Pull out upper link pin 7 and remove the upper link 5 2 Detach the rear side of the stabilizer 2 from the lower link 3 3 Detach the lower side of lift rod L...

Страница 144: ...cooling fan especially with loose and long clothes The entanglement in rotating shaft can cause serious injury or death Stop the engine and be sure to check that the PTO shaft has been stopped complet...

Страница 145: ...e articulation angle of the PTO drive shaft and rotating noise is suitable check the interference with PTO safety cover and other structure check the effective engaging length of the PTO drive shaft c...

Страница 146: ...ectly DO NOT exceed the maximum permissible vertical and horizontal load of the couplings Hitch Drawbar Unbraked towable mass N A N A Inertia braked towable mass 5000kg 11023 lb 4000kg 8814 lb Hydraul...

Страница 147: ...el tracks refer to the chapter 4 5 6 Adjusting wheel track and tire replacement in this manual are applied the intermittent maximum permissible load of the front axle can be 3200kg 7055 lb But it is r...

Страница 148: ...lb 1 9 5 20 6PR 2 2 220 KPa 31 psi 840 1852 lb 1680 3704 lb 4260 9392 lb 2 16 9 24 8PR 1 7 170 KPa 24 psi 1850 4079 lb 2440 5379 lb 1 10 5 80 18 6PR 2 3 230 KPa 33 psi 1285 2833 lb 2000 4409 lb 4260...

Страница 149: ...ding on rim or disk type the front and rear wheel tracks may vary For the details contact your authorized local dealer Front wheel track 11 2 20 with rim disk W9x20 Rear wheel track 14 9 30 with rim d...

Страница 150: ...4 28 Front wheel track 11 2 20 with rim disk W9x20 Unit mm inch 1410 55 5in 1434 56 5in 1501 59 1in 1609 63 3in 1634 64 3in 1742 68 6in 1542 60 7in Standard track...

Страница 151: ...4 29 Rear wheel track 14 9 30 with rim disk W12x30 Unit mm inch 1392 54 8in 1498 59 0in 1504 59 2in 1610 63 4in N A N A N A N A Standard track...

Страница 152: ...e tractor straight against the slope DO NOT try to approach a stiff slope Attach the rear ballast on the 3 point linkage or rear wheels if applicable to prevent overload of the front axle and to impro...

Страница 153: ...n and Max scale on the oil gauge If necessary add new oil Oil gauge Oil filling inlet Connection of hydraulic hoses Refer to the following instruction for connections of hydraulic hoses For basic joys...

Страница 154: ...4 32 Attaching points for Front end loader When attaching the front end loader refer to the drawings as below Unit mm...

Страница 155: ...ble interferences by combinations of the steering and oscillation of the front axle 5 Tighten the locking nuts of the both sides 8 Adjusting Steering Angle The steering angle must be checked or adjust...

Страница 156: ...ght See chapter 4 5 3 in this manual 8 Rotary Tiller Max tilling width 2000mm 79 in 2000mm 79 in 9 Furrow Plow Max tilling width 2000mm 79 in 2000mm 79 in 10 Bottom Plow Maximum size 1500 mm 59 in 155...

Страница 157: ...ide Ballast the tractor less implement so that approximately one third of the tractor weight is on the front wheels For optimum traction tractors equipped with 4WD should be ballasted so that 40 45 of...

Страница 158: ...igure Bumper weight kg 33kg Front ballast weights Bumper Bolts Locking nut When assembling the ballast weights comply with the reverse procedure of the disassembly For additional ballast weights and a...

Страница 159: ...The ballast weights are very heavy When removing attaching the ballast weights please be careful and use a suitable hoist and specific equipment to move the heavy parts Failure to comply could result...

Страница 160: ...Discarded filters must not be thrown away Take disposed filters to authorized collection points Cleaning the cabin inside Protective clothing worn when handling the sprayer with pesticides or when ca...

Страница 161: ...72 mph 0 12 0 14 0 17 0 22 0 27 0 32 0 39 0 52 0 61 0 72 0 85 1 13 1 57 1 86 2 19 2 93 R Km h 0 96 1 14 1 34 1 80 2 18 2 59 3 04 4 07 4 82 5 72 6 72 9 01 12 49 14 81 17 4 23 31 mph 0 60 0 71 0 83 1 1...

Страница 162: ...4 40...

Страница 163: ...additional oil quantities Regular lubrication is the best insurance against delays and repairs Proper lubrication will extend tractor life Refer to the following charts for lubricants and service int...

Страница 164: ...72 987 M12 X 1 25 19 8 8 769 922 1019 10 9 1100 1320 1496 12 9 1286 1543 1748 M12 X 1 75 19 8 8 695 835 922 10 9 996 1195 1354 12 9 1164 1397 1582 M14 X 1 5 24 8 8 1209 1451 1603 10 9 1731 2077 2354 1...

Страница 165: ...5 3 Identification markings Metric hex bolt head 1 Manufacturer s identification 2 Property class GS 8 8 1 2...

Страница 166: ...Position the fitting by turning out counterclockwise up to a maximum of one turn 5 Holding the pad of the fitting with a wrench tighten the locknut and washer against the face of the boss Standard to...

Страница 167: ...igure Remarks N m f m G 1 8 15 1 5 G 1 4 25 2 6 G 3 8 49 5 G 1 2 59 6 G 3 4 118 12 Thread Torque Figure Remarks N m f m G 1 8 20 25 2 2 5 1 Materials of threaded hole G 1 4 39 49 4 5 Cast or steel G 3...

Страница 168: ...hreaded hole G 3 8 2 47 54 4 8 5 5 Cast or steel 4 39 44 4 0 4 5 2 Assemble with packing G 1 2 4 47 54 4 8 5 5 washers G 3 4 4 59 69 6 0 7 0 3 Holes Number of holes on M 12 2 20 27 2 0 2 8 the same se...

Страница 169: ...eriod of time See your fuel supplier for winter fuel requirements in your area Diesel fuel conditioner is available from your authorized local dealer Instructions for the use of the fuel conditioner i...

Страница 170: ...oned above Biodiesel Fuel must be purchased from a trusted supplier that understands the product and maintains good fuel quality Biodiesel Fuel must be pre blended by the supplier Mixing Biodiesel Fue...

Страница 171: ...cessary to drain the fuel filter water tap more frequently Potential oxidation and stability could be a problem with the fuel stored in the tractor NOTICE Tractor must not be stored for more than thre...

Страница 172: ...age tank or fuel container filter the fuel through a 100 mesh or finer screen when filling the tractor fuel tank 4 Keep the tractor tank as full as possible without filling to capacity to minimize con...

Страница 173: ...lant types procedure below to attain the full benefit of the coolant Changing coolant types To change coolant from OAT coolant to conventional coolant or vice versa 1 Empty the engine cooling system b...

Страница 174: ...n serviced parts case by case Do not hesitate to contact your authorized local dealer for asking Do not use the front axle assembly or steering linkage and cylinder for jacking point These components...

Страница 175: ...ce any abnormal symptoms make sure to carry out the inspection and maintenance work regardless of recommended service intervals in this maintenance chart Appropriate service intervals vary depending o...

Страница 176: ...Fan belt tension 5 16 5 33 First 10 Valve clearance 5 40 11 EGR Cooler Injector Tips 5 44 12 Fuel injector DOC DPF Turbocharger ECU etc 5 45 13 Hydraulic oil filter 5 16 5 32 14 Transmission oil 5 28...

Страница 177: ...PACITY INTERNATIONAL STANDARD RECOMMENDED ITEMS Engine coolant 9 4 2 4U S gals ASTM D6210 Soft water 50 Anti freeze 50 Fuel 80 21 1U S gals ASTM D975 08a Grade 2 EN590 2009 Diesel fuel BS2869 2006 Cla...

Страница 178: ...bolts Check and adjust V belts and tension Tighten all cooling system hose connections Check torque of safety cab or frame mounting bolts Check torque of front end weight clamp bolts Where fitted Che...

Страница 179: ...te oil must be disposed according to the environment laws Caution Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire To help prevent possible injury turn the key switch...

Страница 180: ...is indicator must be turned off If this indicator turns on while the engine is running STOP THE ENGINE IMMEDIATELY Check the engine oil level first and if necessary add new engine oil and recheck the...

Страница 181: ...d If your engine is operated in dusty dirty condition the service interval must be shorter than normal condition Must replace the engine oil and engine oil filter after the first 50 hours of use Engin...

Страница 182: ...e Using diesel for winter General diesel fuel tends to generate paraffin dregs in cold weather which may cause a bad engine start Thus it is recommended to use diesel for winter in cold weather Drum I...

Страница 183: ...m 12V 55W 60W Turn signal lights front 12V 21W Side lights front 12V 5W Turn signal lights rear 12V 21W Brake lights Tail lights 12V 21W 5W Work lights 12V 27W Grille 37 5W cab 35W roll bar Indoor lig...

Страница 184: ...p cloth being careful not to damage the safety element Check if there is damage inside the filter element by using a light If there is a tiny crack or small hole in the filter element or the gasket is...

Страница 185: ...er 7 Cleaning of Radiator and Radiator screen Low Good Exceed 8 Tire air pressure and damage Check Check the air pressure or damage of the tires on a daily basis Always manage the correct pressure of...

Страница 186: ...nuts Front Wheel Torque M16x1 5P 1800 2000 kgf cm 177 196N m 130 145 lb ft Roll over hazard Never operate the machine with a loose wheel rim or disc Always tighten nuts and or bolts to the specified t...

Страница 187: ...if it is loosened it will be increased 3 After adjusting the pedal play tighten the locking nut 4 Check if the clutch is disengaged completely Power shuttle PSS In case of power shuttle models an ele...

Страница 188: ...ing nuts 4 Check if the brake distance of the left and right brake is same as below Checking the brake distance 1 Connect the left and right brake pedals with the brake pedal latch 2 Check the skid ma...

Страница 189: ...See chapter 5 6 7 in this manual See page 5 23 Grease nipple Grease nipple 1 Wipe dirt from fittings before greasing 2 Use a grease gun containing clean high grade of grease For grease specification...

Страница 190: ...flows out through the thread the oil level is okay If necessary add new oil into the oil filling inlet after 5 10 minutes later check it again For oil specification see chapter 5 3 Lubricants and Capa...

Страница 191: ...ling strip bonded around the sides Take care not to damage the element during installation Notice Cabin air filters Knobs Filter cover 7 Hydraulic hoses and Leakage Stop the engine and place all the t...

Страница 192: ...ne is stopped Check if the oil level is between MAX and MIN marks of the engine oil gauge If the engine oil level is under the minimum mark add new engine oil up to the maximum mark as much as possibl...

Страница 193: ...nd Capacity or the last page in this manual Check any leakage of the engine while running the engine for several minutes at idle rpm Stop the engine After about 5 10 minutes later check again if the o...

Страница 194: ...ockwise to assemble it until the packing makes contact with the mounting surface Tighten 3 4 to 1 turn more after the packing contacts Run the engine at low idle rpm and check any leakage Check the oi...

Страница 195: ...belt tension exceeds the normal value adjust the tension as below Belt tension crank shaft pulley alternator pulley Normal approx 10 12mm 0 4 0 5 in When pressed by 98N 22 lb f When adjusting the ten...

Страница 196: ...hausted waste fuel to any place This may pollute the soil and water seriously and also is prohibited legally If violating you would be responsible for that by civil or criminal case The waste oil must...

Страница 197: ...m in this manual Body Element Fuel filter sensor Pre fuel filter Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire To help prevent possible injury turn the key switch...

Страница 198: ...filter element remains in place Clean the inside of the air cleaner housing using a clean damp cloth being careful not to damage the safety element Check if there is damage inside the filter element...

Страница 199: ...der the roof and remove the cover and filter elements as shown in the right figure Clean both filter chambers with a damp lint free cloth Replace the cabin air filters with a new one Re install the fi...

Страница 200: ...ew oil slowly into the oil filling inlet of the center housing until the oil flows out through the oil check port Add new oil slowly into the oil filling inlets of the final gear housing on both sides...

Страница 201: ...oil completely Remove metal sludge stuck to the drain plugs and tighten the drain plugs again with new seals Add new oil until the oil level is between MIN and MAX marks of the oil gauge For oil spec...

Страница 202: ...cover over disconnected fuel system component If a fuel injector is suspected of operating outside of normal parameters it should be removed by a qualified technician The suspect fuel injector should...

Страница 203: ...ning Pressurized System When opening the radiator cap be careful of the escaping hot water or steam Hot coolant can cause serious burns To open the radiator cap stop the engine and wait until the cool...

Страница 204: ...r remove the drain plug on the engine and radiator Allow the water to drain Drain plug Care must be taken to ensure that fluids are contained during performance of inspection and maintenance of the pr...

Страница 205: ...perating temperature Use the coolant with anti freeze solution in cold weather Anti freeze solution is filled up from the factory After first winter change the coolant to remove the debris or corrosio...

Страница 206: ...ing items are major engine emission related parts These items are checked and cleaned periodically But it is performed by special engine service experts Contact your authorized local dealer for check...

Страница 207: ...lated parts These items are checked and cleaned periodically But it is performed by special engine service experts Contact your authorized local dealer for check Fuel injector DOC DPF assembly Turboch...

Страница 208: ...ir from the fuel injection pipes Notice Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire To help prevent possible injury turn the key switch off when changing fuel fi...

Страница 209: ...filter bleed the air in the fuel system 1 Place a rag or clean container under the air bleed plug and press down the manual feed pump several times 2 Unscrew the air bleed plug installed on the fuel f...

Страница 210: ...e all connections are tight and all components are in good condition Never use your hand to check for suspected leaks under pressure Use a piece of cardboard or wood for this purpose If injured by lea...

Страница 211: ...cabin pillar The capacity and function of each fuse is described on the fuse box cover 2 Fuse Main fuse Cabin fuse box cover Chassis fuse box Chassis fuse box Cabin fuse box Cabin type If the same fu...

Страница 212: ...ck Main fuse Caution Chassis main fuse Chassis main fuse is attached to the left side of the engine under the starter motor cover Remover the fuse box cover and pull out the chassis main fuse If neces...

Страница 213: ...ase Caution The gas generated from the battery is explosive Comply with the following instructions Keep cigarettes sparks and flames away from the battery Use a flashlight to check battery electrolyte...

Страница 214: ...p engine and apply parking brake and remove the ignition key before replacing the battery Put on eye protection and globes to protect human body from poisonous sulfuric acid before handling the batter...

Страница 215: ...rolyte during the charging 7 Unplug charge cord and remove charger cables 8 Attach battery to the tractor Put on eye protection and globes to protect human body from poisonous sulfuric acid before han...

Страница 216: ...Is the spring of clamp normal Is the cable and clamp cut off 1 Stop engine apply parking brake and remove the ignition key 2 Connect two terminals of both batteries with red cable tractor battery aux...

Страница 217: ...o not disconnect the alternator output lead or battery cables while the alternator is operating Do not remove the alternator from the tractor without first disconnecting the negative battery cable Whe...

Страница 218: ...de terminal and pull out the bulb and replace it with a new one 5 Install lenses and retaining screw NOTE For about bulb specification refer to the chapter 5 6 4 in this manual Tail brake light bulb a...

Страница 219: ...rotate counterclockwise in the socket to remove the old bulb 3 Insert the new bulb into the socket and turn the bulb in a clockwise direction until tightened 4 If the side light bulb is damaged open...

Страница 220: ...ngers Oil from the fingers can shorten the life of bulb Use protective cloth or glove when installing bulb Bulb and surroundings are very hot while working Be careful not to touch the bulb with bare f...

Страница 221: ...0 Remote control lever guide N2 0 Beige Instrument panel cover 10YR 4 1 LS Cool Gray Body panel cover right hand control panel cover left hand lever guide 10B 4 1 White Ivory Wheels 5Y 8 5 2 Black Tr...

Страница 222: ...eak bad ground Improper viscosity of engine oil Air in fuel system Fuel filter clogged Error in engine body Fuel cock closed Charge or replace Tighten the ground Replace the oil with proper viscosity...

Страница 223: ...r Repair Repair Repair Check fuel system Clean or replace Engine oil pressure indicator is ON during operation Lack of engine oil Low viscosity of engine oil Warning light switch error Fault of oil pu...

Страница 224: ...ulic pump failure Control valve failure Cylinder or cylinder related parts broken Aid oil Tighten the filter or replace seal of connecting parts Clean the filter or replace Repair or replace Repair or...

Страница 225: ...lure Relief valve Valve spool clogged Setting pressure too low Check mounted condition of steering unit and column Replace Apply regular torque Adjust RPM or Repair Repair or replace Repair or replace...

Страница 226: ...and repair Headlight does not ON Light bulb cut off Fuse blown Replace Check the cause and replace Horn does not sound Switch failure Abnormal wiring Horn failure Replace Repair Replace Turn signal Li...

Страница 227: ...Cooler hose Compressor Heater hose Condenser w receiver drier Quick coupler Maintenance of the air conditioning system and components Compressor Receiver drier Condenser Heater evaporator unit and co...

Страница 228: ...ol switch to 1 2 3 or 4 position the operation lamp shall be ON and the air conditioner begins to work Blower control switch Blower is controlled by 4 stages If blower control switch is on O air condi...

Страница 229: ...rt dry grass and other debris stuck to the condenser fuel cooler if fitted TM oil cooler if fitted radiator and radiator screen with soft brush or low pressurized air or water Pay attention that the c...

Страница 230: ...s manual Cabin air filters Knobs Filter cover Compressor Belt Check point Tension adjust bolt 4 Belt tension adjustment Check if the belt tension is suitable and If necessary adjust the belt tension w...

Страница 231: ...your authorized local dealer for check 2 Control switch check Check the electric switches of the control panel is normally operated Air conditioner switch Blower control switch Heater control switch...

Страница 232: ...ning is insufficient despite of the normal operation of compressor and blower Low and high pressure is low Leakage of refrigerant Contact the dealer Low and high pressure is high Refrigerant overcharg...

Страница 233: ...t Coil of magnet clutch was shorted or cut off Contact the dealer Compressor failure Contact the dealer Wiring cut off or poor connection such as ground Check and repair 5 The warm airflow does not bl...

Страница 234: ...diagram Heater evaporator Fan motor Evaporator core Heater core Hot water Control panel Engine Compressor Fan Radiator Condenser w receiver drier Quick coupler Expansion valve Heater lose Cooler hose...

Страница 235: ...7 1 Unit mm 7 Dimension and Specification When applying front tires 11 2 20 8PR rear tires 14 9 30 8PR Roll bar type...

Страница 236: ...7 2 Unit mm When applying front tires 11 2 20 8PR rear tires 14 9 30 8PR Cabin type...

Страница 237: ...e 206 N m 1600rpm 221 N m 1600rpm 236N m 1600rpm Rated power 43 3kW 2500rpm 47 0kW 2500rpm 50 7kW 2500rpm FUEL INJECTION SYSTEM Type CRDI Fuel filter Replaceable cartridge type Injection order 1 3 4 2...

Страница 238: ...ted flow 39 8LPM 10 5GPM System pressure 17MPa 2466psi Lift capacity Lower link end 1850 kgf 4079 lbf 24 behind lift point 1580 kgf 3483 lbf REMOTE CONTROL Type Double acting spring return or detent t...

Страница 239: ...bar 37 5W Cabin Instrument lights LED Indoor light 12V 10W Cabin only Instrument indicator light LED Cold start aid Glow plug STD AGRI TIRE Front 11 2 20 8PR Rear 14 9 30 8PR WHEEL TRACK ADJUSTMENT Fr...

Страница 240: ...CITY INTERNATIONAL STANDARD RECOMMENDED ITEMS Engine coolant 9 4 2 4U S gals ASTM D6210 Soft water 50 Anti freeze 50 Fuel 80 21 1U S gals ASTM D975 08a Grade 2 EN590 2009 Diesel fuel BS2869 2006 Class...

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