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PERIODIC MAINTENANCE AND

ADJUSTMENT

Periodic check , adjustment and lubrication

will keep your machine in the securest and

most efficient condition possible. Security is

an obligation of the machine owner. The most

important points of machine inspection, ad-

justment and lubrication are explained on the

following pages.

Owner’s manual and tool kit

Your are advised to put this owner’s manual

and low-pressure tire gauge in the vinyl bag

and always carry them along with the owner’s

tool kit under the seat.

The service information included in this

manual is designed to provide you, the owner,

with the essential information for completing

your own preventive maintenance and minor

repairs. The tools provided in the Owner’s tool

kit are enough for this purpose, except that a

torque wrench is also necessary to correctly

tighten nuts and bolts.

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Содержание ATV110-M

Страница 1: ......

Страница 2: ...GE PAY ATTENTION TO THE CAUTION AND WARNING LABELS ON THIS ATV READ THIS MANUAL BEFORE OPERATING THIS ATV MAKE SURE YOU UNDERSTAND ALL INSTRUCTION ALSO KEEP ALL INFORMATION IN MIND WHILE OPERATING THIS ATV ANYONE UNDER AGE 16 SHOULD NEVER BE ALLOWED TO OPERATE ATV110 M KEEP THIS MANUAL IN THE WATERPROOF PLACTIC BAG AND STORED IN THE COM PARTMENT PROVIDED BY YOU ATV FAILURE TO FOLLOW THE WARNINGS C...

Страница 3: ...DING CAPABILITIES THIS ATV CAN BE HAZARDOUS TO OPERATE AVOID EXCESSIVE SPEED PAVED SURFACES SHARP TURNS AND UNEVEN TERRAIN ADULTS SHOULD ADJUST THE THROTTLE FOR SLOWER SPEEDS NEVER RIDE THISATV DURING LOW LIGHT CONDITIONS CHILDREN DIFFER IN SKILLS SOME CHILDREN MAY NOT BE ABLE TO OPERATE AN ATV SAFETY PARENTS SHOULD PERMIT CONTINUED USE ONLY IF THEY DETER MINE THAT THE CHILD HAS THE ABILITY TO OPE...

Страница 4: ...ch if not strictly observed could Result in damage to or destruction of equipment NOTE This note symbol indicates points of particular interest for more efficient and convenient operation WARNING HAZARD Failure to heed WARNINGS WHATCAN HAPPEN WARNINGS identify special instructions or proce dures which if not correctly followed could result in serious injury or death HOW TO AVOID THE HAZARD Read al...

Страница 5: ...ompletely before starting your new ATV It contains important safety information Never operate this ATV without proper instruction Beginner should take a training course before operating this vehicle Never allow a child under the age 16 to operate this ATV Use of this ATV by children under 16 years of age can lead to severe injury of death of the child Even youths starting at age 16 may not have th...

Страница 6: ...AND SPECIFICATION LABELS 13 VEHICLE IDENTIFICATION 17 CONTROL FUNCTONS 18 PRE OPERATION INSPECTION 27 OPERATION 32 RIDING YOUR ATV 35 PERIODIC MAINTENANCE AND ADJUSTENT 43 CLEAN AND STORAGE 51 SPECIFICATIONS 53 WARNING Indicate a potential hazard that could result in personal injury or death 5 ...

Страница 7: ...t follow these instructions Read this manual and all labels carefully and follow the operating procedures described Never operate an ATV without proper instruction Take a training course Beginners should receive training from a certified instructor Always follow the age recommendation A child under 6 years old should never operate an ATV with engine size greater than 50 c c A child under 12 years ...

Страница 8: ...jacket and long pants Always avoid operating an ATV on any paved surfaces including driveways sidewalks streets and parking lots Always go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV Always follow proper procedures for turning as described in this manual Practice turning at low speeds before attempting to tu...

Страница 9: ...tions in this manual for carrying cargo or pulling a trailer Allow greater distance for braking Never modify an ATV through improper installation or use of accessories Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills Always follow proper procedures for climbing hills as described in this manual Check the terrain car...

Страница 10: ...ol skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surface such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control Never operate an ATV in fast flowing water or in water deeper than the recommended in this manual Remember that wet brakes may have reduced stopping ability Test your brakes after ...

Страница 11: ...ly slippery or loose surface Shift your weight to the uphill side of the ATV Never attempt to turn the ATV around on any hill until you have mastered the turning technique described in this manual on level ground Avoid crossing the side of a steep hill if possible Always check for obstacles before operating in a new area ...

Страница 12: ...ur skin wash with water and soap immediately If gasoline spills on your clothes change your clothes immediately WARNING POTENTIALHAZARD Improper handling of gasoline WHAT CAN HAPPEN Gasoline can catch and you could be burned HOW TO AVOID THE HAZARD Always shut down the engine while refueling Do not refuel immediately after the engine has been running and is still very hot Do not spill gasoline on ...

Страница 13: ...ning the engine in a closed area WHATCAN HAPPEN Exhaust smokes are poisonous and may cause people unconsciousness and death within a short time HOW TO AVOID THE HAZARD Always start and operate your ATV in an area with adequate ventilation 12 ...

Страница 14: ... and proper operation of your ATV Never remove any labels from your vehicle If any label becomes difficult to read or comes off a replacement label is available from your dealer French warning label No 2 4 7 9 are not equipped if not required LOCATION OF THE WARNING AND SPECIFICATION LABELS 13 ...

Страница 15: ... AUX VOIES PUBLIQUES Les enfants de moins de 16 ans qui conduisent ce VTT encourent des accidents graves ou mortels NE JAMAIS laisser un enfant de moins de 16 ans conduire ce VTT AVERTISSEMENT Operation of this ATV by children un der the age of 16 increases the risk of severe injury of death NEVER permit children under age 16 to operate this ATV WARNING 14 ...

Страница 16: ... conduite sur les routes publiques au risque de provoquer une collision avec un autre vehicule avec un passager les passagers affectent l equilibre et la manoeuvrabilite et augmentent le risque de perte de controle NE JAMAIS ACCEPTERDE PASSAGER WARNING Improper ATV use can result in SEVERE INJURY or DEATH NEVERUSE ON PUBLIC ROADS NEVER CARRY PASSENGERS NEVERUSE WITH DRUGS OR ALCOHOL ALWA YS USE AN...

Страница 17: ...below minimum It could cause the tire to dislodge from the rim LOADING Maximum Vehicle load 95kg 209lbs Includes weight of operator cargo and accessories AVERTISSEMENT recommandee AVANT 20kPa 0 20 kgf cm3 2 9psi ARRIERE 20kPa 0 20 kgf cm3 2 9psi Minimum AVANT 17kPa 0 17 kgf cm3 2 5psi ARRIERE 17kPa 0 17 kgf cm3 2 5psi CHARGEMENT Charge Maximum du vehicule 95kg 209lbs Comprend poids de I operateur ...

Страница 18: ...w spaces provided for assistance when ordering spare parts from your dealer or for reference in case the ATV is stolen 1 Vehicle Identification Number 2 Engine Number Vehicle identification number The vehicle identification number is stamped into the frame This vehicle identification num ber is used to identify your ATV 17 ...

Страница 19: ... Indicator lights WARNING Indicates a potential hazard that could re sult in serious injury or death Main switch Functions of the respective switch positions are as follows ON The engine can be started only at this posi tion OFF All electrical circuits are switched off The key can be removed in this position 18 ...

Страница 20: ...e headlight switch at off position Engine stop switch ENG STOP The engine stop switch controls ignition and can be used at all times to stop the engine especially in an emergency The engine will not start when this switch is in OFF position NOTE If the starter switch is pushed with the main switch ON and the engine stop switch OFF the starter motor will be activated but the en gine will not start ...

Страница 21: ...dle position As soon as the level is released WARNING POTENTIALHAZARD Malfunction of throttle WHATCAN HAPPEN The throttle level could be hard to operate cause it difficult to speed up or slow down when you need to This could cause an accident HOW TO AVOID THE HAZARD Always check the operation of the throttle level before you start the engine If it does work smoothly check for the reason Cor rect t...

Страница 22: ...d while they learn Once the beginner becomes more familiar with operating the ATV the screw maybe gradu ally turned out to increase maximum speed Adults should decide when to adjust the ATV for more power as the riding skills of their youngster improve Once the rider can oper ate with full skill at top speed permitted by Adjusting the speed limiter alone the air intakere strictor plate can be remo...

Страница 23: ...ccident or be injured HOW TO AVOID THE HAZARD Do not turn the speed adjuster out more than 20 mm o 8 in Front Brake Lever The front brake lever is located on the right handlebar Pull the lever toward handlebar to apply the front brake Check the free play of front brake lever The normal free play is between 10 to 20 mm 0 4 to 0 8 in You can adjust the brake lever by turning the adjuster 22 ...

Страница 24: ...ight side of the engine Pull the lever toward the handlebar or push down on the pedal to apply the rear brake Parking brake Apply the rear brake lever then push down the lock plate to apply the parking brake To release the parking brake lock squeeze the brake lever then the parking brake will release automatically 23 ...

Страница 25: ...RD Operate the parking brake improperly WHATCAN HAPPEN The ATV could start moving unexpectedly if the parking brake is not applied before start ing the engine This could cause loss of con trol or a collision If you ride the ATV without releasing the parking brake it could cause the brake over heat to lose braking performance and cause an accident HOW TO AVOID THE HAZARD Always set the parking brak...

Страница 26: ... will not flow while the lever is in this position RES Turn the lever to this position if you run out of fuel while riding The fill the fuel tank as soon as possible Turn the lever to the ON position after refueling Fuel tank cap To remove the fuel tank cap turn the cap counterclockwise NOTE Always turn the lever in OFF position when the engine is not running 25 ...

Страница 27: ...eat lock lever upward and pull up the seat at the rear Insert the projection on the front of the seat into the holder and push down on the seat at rear to install the seat Choke lever To start a cold engine use the choke lever See page 33 about the proper operation to start a cold engine 26 ...

Страница 28: ...ssary Check engine oil level Fill the engine oil if necessary Check chain slack and lubricate Check for proper operation of throttle cable Check the level of fluid Fill distilled water if necessary Check all switches Check all fittings and Fasteners Check tire pressure wear and damage INSPECTION ITEM Brakes Fuel Engine oil Drive Chain Throttle Battery Switches Fittings and Fasteners Wheels and Tir...

Страница 29: ...n the brake pedal and brake levers Adjust it if the free play is incorrect See page 48 WARNING POTENTIALHAZARD Failure to check the ATV before operating Failure to maintain the ATV properly WHATCAN HAPPEN It could cause an accident or equipment damage HOW TO AVOID THE HAZARD Always check your ATV carefully each time before your use it to be sure the ATV is in safe operation condition Always follow...

Страница 30: ... the problem by yourself according to the adjustment procedures provided in this manual WARNING Do not overfill the fuel tank Be careful not to spill fuel especially on the engine or ex haust pipe Make sure the fuel tank cap is closed securely Do not refuel right after the engine has been running and is still very hot Fuel Always fill regular unleaded gasoline to your ATV Do not use leaded gasolin...

Страница 31: ...If the chain needs adjustment use the proceduce on page 45 Throttle lever Check the throttle lever and see it operates correctly It must open smoothly and return back to idle position when released Battery Check fluid level and fill as necessary Always use only distilled water to refill it See page 50 Switches Check the operation of engine stop switch starter switch main switch and fuel cock Re pa...

Страница 32: ... size 18 8 8 as rear tires 4 When the tire groove decreases to 3 mm 0 12 in due to wear replace the tire WARNING POTENTIALHAZARD Operating this ATV with Improper tires or with improper or uneven tire pressure WHATCAN HAPPEN Operating this ATV with Improper tires or with improper or uneven tire pressure could cause loss of control and an accident HOW TO AVOID THE HAZZARD 1 Always set the front and ...

Страница 33: ...engine runs then release the start button If the en gine fails to start release the start button then push it again Each cranking should not be more than 10 seconds 10 Keep warming up the engine for 5 min then pull up the choke lever to top WARNING Indicates a potential hazard that could re sult in serious injury or death WARNING POTENTIALHAZARD Operating ATV without being familiar with all contro...

Страница 34: ... third and fourth gears WARNING Always release the shift pedal before open ing the throttle or the engine could wheelie and will cause an accident WARNING POTENTIALHAZARD Apply a lower gear when the engine speed is too high WHATCAN HAPPEN The wheel could stop rotating This could cause an accident loss of control injury and damage the engine HOW TO AVOID THE HAZARD Always shift to lower gear before...

Страница 35: ...n parking stop the engine and shift into neutral Turn the fuel cock to OFF position and apply the parking brake Never parking on hills or other inclines Loading This ATV is not designed to carry any cargo or tow a trailer Never exceed the maximum loading capacity as 100 kg 220 lb which in cluding the total weight of rider and accessories Always choose the accessories that is equivalent in design a...

Страница 36: ... be sure you have read this Owner s Manual completely and understand RIDE WITH GARE AND JUDGMENT Get training if you are inexperienced Beginners should get training from a certified instructor Start at slow speeds first to be fa miliar with this ATV even if you are an experi enced rider Do not operate at maximum per formance until you are totally familiar with the ATV s handl i ng and p erf or m a...

Страница 37: ... properly You should also wear eye protection face shield or goggles gloves boots long sleeve jacket and long pants Do not operate after consuming alcohol or drugs Operator s performance capability is reduced by the influence of alcohol or drugs Pre operation checks Always perform the pre operation checks listed on the page 27 before riding for safety and proper care of your ATV During operation A...

Страница 38: ...her hid den hazards which may cause the ATV to upset When riding in an area where you might not easily be seen mount a caution flag on the ATV Do not ride on private property without getting permission Do not ride in areas posted No Trespassing Select a large flat area off road to become familiar with yourATV Make sure that this area is free of obstacles and other riders You should practice contro...

Страница 39: ...icult climbs only after you have learned more skills In all cases avoid inclines with slippery or loose surfaces or obstacles that might cause you to loose control It is important when you climb ing a hill to make sure that your weight is trans ferred forward on the ATV This can be ac complished by leaning forward and on steeper inclines standing on the footboards and leaning forward over the hand...

Страница 40: ...hile descending a hill with loose or slippery surfaces Braking ability and traction may be adversely affected by these surfaces Wrong braking may also cause a loss of traction If possible ride your ATV straight downhill Avoid sharp angles which could cause theATV to tip or roll over Carefully choose your path and ride no faster than you will be able to react to obstacles which may appear Crossing ...

Страница 41: ...ter where there is no sharp drop off and avoid rocks or other obstacles which may be slip pery or upset the ATV Ride slowly and Carefully Test your brakes after leaving the water Do not continue to ride your ATV without verify ing that you have regained proper braking ability Riding over rough terrain Riding over rough terrain should be done with caution Look out for obstacles which could cause da...

Страница 42: ...maneuvers should always be avoided on extremely slippery surfaces such as ice since all control may be lost What to do of if This section is designed to be a reference guide only Make sure to read each section on riding techniques completely What to do If your ATV doesn t turn when you want it to Bring the ATV to a stop and practice the turning maneuvers again Be sure you are positioning your weig...

Страница 43: ... way to get balance again If you discover that the ATV is going to tip over dismount on the uphill side See 40 41 If your ATV meets shallow water Ride slowly and carefully through slow moving water watching for obstacles Be sure to let water drain from the ATV and CHECK YOUR BRAKES FOR PROPER OPERATION when you come out of the water Do not continue to ride your ATV until you have regained ad equat...

Страница 44: ...er s manual and tool kit Your are advised to put this owner s manual and low pressure tire gauge in the vinyl bag and always carry them along with the owner s tool kit under the seat The service information included in this manual is designed to provide you the owner with the essential information for completing your own preventive maintenance and minor repairs The tools provided in the Owner s to...

Страница 45: ...g the vehicle slightly forward to gain slack at the top side of the chain 3 The chain should have 6 12mm deflection Engine oil Engine oil level measurement 1 Place the ATV on a level surface 2 Warm up the engine for several minutes and stop it 3 Remove the dipstick and wipe it off with a clean rag Insert the dipstick in the filler holewithout screwing it in 4 Remove the dipstick and check the oil ...

Страница 46: ...park plug can indicate the condition of the engine For example a very white center electrode porcelain color could indicate an intake air leak or carburetion problem for that cylinder Do not attempt to diagnose such problems yourself Instead take the ATV to your dealer You should regularly remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down an...

Страница 47: ...r oil or other quality foam air filter oil to the air filter element If foam air filter oil is not useful SAE 10W30 motor oil may be used 7 Equip the air filter element the air filter case cover and the front cover Air intake restrictor plate removal To get full engine performance ability remov ing the air intake restrictor plate is required 1 Remove the air filter element See Air fil ter cleaning...

Страница 48: ...ing the throttle stop screw Turn the screw in to in crease engine speed and out to decrease engine speed Valve clearance adjustment The proper valve clearance changes with use leading to incorrect fuel air supply or engine noise To prevent this the valve clearance must be adjusted periodically This adjust ment however should be left to a professional service technician Cam chain adjustment The cam...

Страница 49: ...nd fully turn in the adjusting bolt 2 Release the lower locknut 3 Turn the lower adjusting bolt specified free free play is obtained 4 Tighten the lower locknut 5 While applying the front brake turn out the upper adjusting bolt until the upper and lower cable lengths are equal The cable joint will become vertical 6 Tighten the upper locknut Rear brake lever and pedal adjustment 1 Brake lever free ...

Страница 50: ...bber cap safely Cable inspection and lubrication Lubricate the inner cables and the cable ends If the cables do not operate evenly ask your dealer to replace them Wheel removal 1 Raise the wheel by placing a suitable stand under the frame 2 Remove the bolts from the wheel 3 Remove the wheel assembly Wheel installation When installing the wheel reverse the re moval procedure Tighten the wheel bolts...

Страница 51: ...t to be used for a month or longer remove the battery and put it in a cool dark place Thoroughly recharge the battery before reusing 5 If the battery is to be stored for a longer period than the above check the specific gravity at least once a month and recharge the battery when it is too low 6 Always make sure the connections are right when putting the battery back in the machine Make sure the br...

Страница 52: ... 3 Rinse the dirt and degreaser off with a garden hose Use only sufficient pressure to do the job 4 Once the majority of the dirt has been hosed off wash all surfaces with warm water and mild detergent type soap An old tooth brush or bottle brush is handy for hard to get at places 5 Rinse the machine off immediately with clean water and dry all surfaces with a chamois clean towel or cloth 6 Clean ...

Страница 53: ...ire and turn the engine over several times to coat the cylinder wall with oil 3 Lubricate all control cables 4 Block up the frame to raise all wheels off the ground 5 Tie a plastic bag over the exhaust pipe out let to prevent moisture from entering 6 If storing in a damp or salty atmosphere coat all exposed metal surfaces with a light film of oil Do not apply oil to any rubber parts or the seat co...

Страница 54: ... reverse Single cylinder 107 cm3 52 4 49 5 mm 9 1 1 Electric starter Dimension Overall length Overall width Overall height Seat height Wheel base Min ground clearance Minimum turning radius Dry weight Engine Type Cylinder arrangement Displacement Bore Stroke Compression ratio Starting system Model ATV110 M 53 ...

Страница 55: ...r Brakes Parking Brake Front Tires PSI Rear Tires PSI Neutral Indicator Max Load Capacity Battery Green Model ATV110 M 1 person 0 95L 7 8 L Electric Semi automatic Dual A arm Swing arm Drum Mechanical Lock 19 7 8 2 9psi 18 8 8 2 9psi Standard green 90 kg 198 lb 12V 9Ah Lugrication systems Wet sump 54 SPECIFICATION ...

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