background image

4.2

Troublesho-

oting

� 

Before the welding machines are dispatched from the factory, they have already been 

              tested and calibrated accurately. It is forbidden for anyone who is not authorized by our 

              company to do any change to the equipment!

� 

Maintenance course must be operated carefully. If any wire becomes flexible or is misplaced,

              it maybe potential danger to user!

� 

Only professional maintenance staff that isauthorized by our company could overhaul the 

               machine!

� 

Be sure to shut off the Main Input Power before doing any repair work on the welding machine!

� 

If there is any problem and there is no authorized professional maintenance personal on site, 

              please contact local agent or the distributor!

If there are some simple troubles with the welding machine, you can consult the following chart: 

 
 

 

S/N 

Troubles 

Reasons 

Solution 

Turn on the power source, and the power 

lamp is on, but fan doesn’t work  

There is something in the fan 

Clear out 

The start capacitor of fan damaged 

Change capacitor 

The fan motor damaged 

Change fan 

The number on the display is not intact.   The LED in the display is broken 

Change the LED 

The max and min value displayed 

doesn’t accord with the set value. 

The max value is not accordant  

Adjust potentiometer Imax on the 

control board. 

The min value is not accordant 

Adjust potentiometer Imin the current 

meter. 

No no-load voltage output  

The machine is damaged  

Check the main circuit and the Pr4. 

Arc can not be 

ignited (TIG) 

There is spark on the 

HF igniting board. 

The welding cable is not connected 

with the two output of the welder.  

Connect the welding cable to the 

welder’s output. 

The welding cable damaged. 

Repair or change it. 

The earth cable connected unstably. 

Check the earth cable. 

The welding cable is too long. 

Use an appropriate welding cable. 

There is oil or dust on the workpiece.  Check and remove it. 

The distance between tungsten

 

electrode and workpiece is too long.   Reduce the distance (about 3mm). 

There is not spark on 

the HF igniting board. 

The HF igniting board does not work.  Repair or change Pr8 

The distance between the discharger is 

too short. 

Adjust this distance (about 0.7mm). 

The malfunction of the welding gun 

switch.  

Check the welding gun switch, control 

cable and aero socket. 

No gas flow (TIG) 

Gas cylinder is close or gas pressure is 

low 

Open or change the gas cylinder 

Something in the valve 

Remove it 

Electromagnetic valve is damaged 

Change it 

 

Gas always flows 

 

 

The gas-test on the front panel is on 

The gas-test on the front panel is off 

Something in the valve 

Remove it 

Electromagnetic valve is damaged 

Change it 

The adjustment knob of pre-gas time 

on the front panel is damaged 

Repair or change it 

The welding current can not be adjusted 

The welding current potentiometer on 

the front panel connection is not good 

or damaged 

Repair or change the potentiometer 

The welding current displayed isn’t 

 

accordant with the actual value. 

The min value displayed isn’t

accordant with the actual value.  

Adjust potentiometer Imin on the 

power board. 

The max value displayed isn’t

accordant with the actual value.  

Adjust potentiometer Imax on the 

power board. 

10 

The penetration of molten pool is not 

enough. 

The welding current is adjusted too 

low 

Increase the welding current 

11 

The alarm lamp on the front panel is on  Over heat 

protection 

Two much welding 

current 

Reduce the welding current output 

Working time too 

long 

Reduce the duty cycle (work 

intermittently) 

 

 
 

Содержание GRAND TIG 250 DC PULSE

Страница 1: ... GRAND TIG 250 DC PULSE IMPORTANT Read this OPERATOR MANUAL together with PRESCRIPTION AND COMPLIANCE MANUAL before to use this equipment In case of loss one of two parts contact immediately your dealer Allow the operator to consult this manual ...

Страница 2: ... MMA Welding 3 3 4 MMA Welding Fundamentals 3 3 5 MMA Welding troubleshooting 3 4 Installation Operation for TIG Welding 3 4 1 Set up installation for TIG Welding 3 4 2 Operation for TIG Welding 3 4 3 Remote current control 3 4 4 Tig Welding Techniques 3 4 5 Electrodes 3 4 6 TIG Welding troubleshooting 3 5 Remote control Configuration 3 5 1 Wireless remote control Configuration 3 5 2 Wire foot ped...

Страница 3: ...ply system Consideration should be given to shielding the supply cable of permanently installed arc welding equipment in metallic conduit or equivalent Shielding should be electrically continuous throughout its length The shielding should be connected to the welding power source so that good electrical contact is maintained between the conduit and the welding power source enclosure Maintenance of ...

Страница 4: ... to its voltage spikes Up Down Button Remote Control torch Roller wheel amps control on torch Integrated heavy duty industrial trolley and water cooler optional Wireless Remote Control optional Wire Wireless Foot Pedal optional 2 2 Technical Data Models Parameters GRAND TIG 250 DC PULSE Power Supply Voltage V 3 380V 400V 10 Frequency HZ 50 60 Rated input current A 20MMA 15 TIG Rated input power KW...

Страница 5: ... status and freezes quickly which can reduce the possibility to produce hot crack of the materials with thermal sensitivity 2 The workpiece gets little heat Arc energy is focused Be suitable for thin sheet and super thin sheet welding 3 Exactly control heat input and the size of the molten pool The depth of penetration is even Be suitable for welding by one side and forming by two sides and all po...

Страница 6: ...isplay value time indicator 12 Digital display value percentage indicator 13 RH voltage display 14 Welding output mode button 15 Hf TIG mode indicator 16 Lift TIG mode indicator 17 MMA mode indicator 18 2T trigger indicator 19 4T trigger indicator 20 Trigger control mode button 21 TIG parameter setting indicator 22 Parameter select adjust Knob 23 MMA arc force setting Indicator 24 MMA welding curr...

Страница 7: ... knob Value of the parameter selected will be shown on the digital multifunction display 18 TIG Parameter Setting Pre gas flow setting indicator 1 Controls the period shielding gas will flow for when the torch is triggered before the arc starts This purges the work area of atmospheric gas which could contaminate the weld before the weld starts Unit S and setting range 0 2S Start current setting in...

Страница 8: ...djustment the higher the minimum voltage that the power source will allow This effect will also cause the welding current to increase 0 is Arc Force off 10 is maximum Arc Force This is practically useful for electrode types that have a higher operating voltage requirement or joint types that require a short arc length such as out of position welds Water Air Cooling Selection Button 28 When using t...

Страница 9: ...n range 3 3 2 Operation for MMA Welding 1 According to the above method to install is correct turn the power switch so that the power switch is ON position then the power indicator light the fan comes on the device work properly 2 Set the welding mode button to MMA 3 Set the welding parameters as required using the parameters control knob following the instructions in the previous section 4 Place ...

Страница 10: ...ameter and by a series of letters and numbers The letters and numbers identify the metal alloy and the intended use of the electrode The flux on the electrode performs many diferent functions These include producing a protective gas around the weld area providing fluxing elements and deoxidizer creating a protective slag coating over the weld as it cools establishing arc characteristics adding all...

Страница 11: ... Use the correct welding technique or seek assistance for the correct technique 5 Lack of penetration Insufficient heat input Increase the amperage or choose a larger electrode Poor welding technique Use the correct welding technique or seek assistance for the correct technique Poor joint preparation Check the joint design and fit up make sure the material is not too thick Seek assistance for the ...

Страница 12: ...l or socket good contact and prevent oxidation 12 With a multi meter measure the input voltage is within the fluctuation range 13 The power ground is well grounded NOTE Secure the gas cylinder in an upright position by chaining them to a stationary support to prevent falling or tipping 3 4 2 Operation for TIG Welding 1 According to the above method to install is correct turn the power switch to th...

Страница 13: ...o ohm minimum connection to 10k ohm remote control potentiometer Not connected 6 Not connected The button of UP input 7 Not connected The button of DOWN input 8 Trigger Switch Input Trigger Switch Input 9 Trigger Switch Input Trigger Switch Input 10 Be shorted with 11 Not connected 11 Be shorted with 10 The button of UP DOWN input 12 Not connected Not connected 3 4 4 Tig Welding Techniques DC TIG ...

Страница 14: ...er wire into the weld pool with one hand while manipulating the welding torch in the other However some welds combining thin materials can be accomplished without filler metal like edge corner and butt joints This is known as Fusion welding where the edges of the metal pieces are melted together using only the heat and arc force generated by the TIG arc Once the arc is started the torch tungsten i...

Страница 15: ... Grinding longitudinally with the grain the electrons flow steadily and easily to the end of the tungsten tip The arc starts straight and remains narrow concentrated and stable Electrode Tip Flat The shape of the tungsten electrode tip is an important process variable in precision arc welding A good selection of tip flat size will balance the need for several advantages The bigger the flat the mor...

Страница 16: ...ated tungsten Touching tungsten into the weld pool Keep tungsten from contacting weld puddle Raise the torch so that the tungsten is off of the work piece 2 5mm Touching the filler wire to the tungsten Keep the filler wire from touching the tungsten during welding feed the filler wire into the leading edge of the weld pool in front of the tungsten Tungsten melting into the weld pool Check that cor...

Страница 17: ...ungsten is being used Too much current for the tungsten size so reduce the amps or change to a larger tungsten 7 Arc wanders during welding Poor gas flow Check and set the gas flow between 10 15 l min flow rate Incorrect arc length Lower torch so that the tungsten is off of the work piece 2 5mm Tungsten incorrect or in poor condition Check that correct type of tungsten is being used Remove 10mm fr...

Страница 18: ... back on again to start welding operation 5 If the operation is unsuccessful repeat steps 1 to 4 6 During operation the front panel control on the power supply is still functional but the remote control panel or foot pedal has higher priority level 7 When the remote control panel or foot pedal is idles for 10 seconds it will automatically go into sleep mode 8 Only front Panel Control is active whe...

Страница 19: ...iately If any switch is not flexible or it can t be put correctly in place please replace immediately Please get in touch with maintenance service department if there are no accessories After turn on power watch listen if thearc welding machine has shaking whistle calling or peculiar smell If there is one of the above problems find out the reason and clear it If you can t find out the reason pleas...

Страница 20: ...utput The welding cable damaged Repair or change it The earth cable connected unstably Check the earth cable The welding cable is too long Use an appropriate welding cable There is oil or dust on the workpiece Check and remove it The distance between tungsten electrode and workpiece is too long Reduce the distance about 3mm There is not spark on the HF igniting board The HF igniting board does not...

Страница 21: ... lamp thermal protection always on Welding machine E10 Phase loss Yellow lamp thermal protection always on E11 No water Yellow lamp lack water always on E13 Under voltage Yellow lamp thermal protection always on E14 Over voltage Yellow lamp thermal protection always on E15 Over current Yellow lamp thermal protection always on Switch E20 Button fault on operating panel when switch on the machine Ye...

Страница 22: ...4 4 Electrical schematic drawing ...

Страница 23: ...LOKERMANN Srl Via Produzione 16 18 37044 Cologna Veneta VR Italy Tel 39 0442 1722469 lokermann lokermann eu www lokermann eu ...

Отзывы: