LOKERMANN Grand Tig 200 Скачать руководство пользователя страница 14

P

ulse mode ‘off’ indicator (11)

Pulse mode ‘On’ indicator (12)
Clean Width Area/ AC Balance Adjustment (13)

Only available in AC welding mode (27,28,29). Adjusts the balance as a percentage 
between the forward and reverse current cycles when welding in AC output mode. 
The reverse part of the AC cycle gives the ‘cleaning’ effect on the weld material, 
while the forward cycle melts the weld material. Neutral setting is 0. Increased 
reverse cycle bias will give greater cleaning effect, less weld penetration and more 
heat in the torch tungsten, which gives the disadvantage of reducing the output 
current that can be used for a given tungsten size, to prevent the tungsten 
overheating. Increased forward cycle bias will give the opposite effect, less 
cleaning effect, greater weld penetration and less heat in the tungsten. 
For maximum effectiveness, ideally the clean width/ AC balance should be set with 
as much forward cycle bias as possible, while still maintaining a sufficient level of 
oxidisation removal for a contamination free weld pool. Cleaner non-ferrous 
metal is before welding, the more effective it is to weld. This effect can also be used 
to reduce heat in the tungsten, allowing use of a pointed tungsten tip shape for a 
more defined arc. setting range (-5-+5).

AC Frequency Adjustment (14)

Only available in AC welding mode (27,28,29). Increasing AC frequency will focus 
the shape of the arc, resulting in a tighter, more controlled arc causing increased 
penetration and less heated affected area for the same current setting. Slower f
requency will result in a wider, softer arc shape. Unit(Hz) and setting range 
(50-250Hz).

AC/DC Output Modes
DC (Direct Current) Welding Output (26)

Suitable for TIG welding ferrous (iron based) metals such as mild steel and stainless 
steel, copper and titanium. TIG welding reactive metals such as Aluminium, 
Magnesium  and Zinc requires AC (alternating current) output. When reactive 
metals are exposed to air they form an oxide layer that insulates the base metal 
and prevents welding current flowing, it also contaminates the weld pool. Reverse 
current flow is required  to break through/ clean off this oxide layer so that welding 
can take place, while the current flow during the positive cycle does the majority of 
the heating of the weld pool area.

AC Triangle Wave Welding Output (27)

Reduced heat input for same current setting. Especially useful for welding thin metal.

AC Sine Wave Welding Output (28) 

Traditional AC TIG welding wave form. Quieter, ‘soft’ arc characteristic.

AC Square Wave (28)

Focused arc for maximum penetration, fast travel speed with best directional control.
TIG Arc Starting Modes.

Содержание Grand Tig 200

Страница 1: ...TANT Read this OPERATOR MANUAL together with PRESCRIPTION AND COMPLIANCE MANUAL before to use this equipment In case of loss one of two parts contact immediately your dealer Allow the operator to cons...

Страница 2: ...ng 3 3 2 Operation for MMA Welding 3 4 Installation Operation for TIG Welding 3 4 1 Set up installation for TIG Welding 3 4 2 Operation for TIG Welding 3 4 3 Remote current control 3 4 4 Tig Welding T...

Страница 3: ...ilding and other activities that are taking place The surrounding area may extend beyond the boundaries of the premises requirement and the EUT belongs to Group 2 Class A not intended for use compatib...

Страница 4: ...rth because of its size and position for example ship s hull or building steelwork a connection bonding the workpiece to earth may reduce emissions in some but not all instances Care should be taken t...

Страница 5: ...ow EMF interference 2T 4T Repeat trigger control AC waveforms include square wave sine wave triangular wave AC balance control monitors the oxide and helps better cleaning uring aluminum welding Digit...

Страница 6: ...nsions of Machine L W H mm 630 240 425 Net Weight Kg 17 2 2 Technical Data Grand Tig 200 AC DC Pulse PFC MV adopt the latest Pulse Width Modulation PWM technology and the Insulated Gate Bipolar Transi...

Страница 7: ...n according to different electrodes 2 For AC MMA magnetic flow caused by invariable DC polarity can be avoided 3 For DC TIG DCEP is used normally workpiece connected to positive polarity while torch c...

Страница 8: ...Duty cycle and Over heat Relation of welding current and duty cycle for GRAND TIG 200 AC DC PFC MV The working principle of TIG series of welding machines is shown as the following figure Single phase...

Страница 9: ...2 600A U2 10 0 04 I2 V When I2 600A U2 34 V 67 34 10 0 600 I2 A U2 V Working point Volt ampere characteristic The relation between the conventional loading voltage and welding current 3 Installation O...

Страница 10: ...0 MMA welding current setting Indicator 21 MMA arc force setting Indicator 22 2T 4Ttrigger mode selector button 23 TIG parameter setting indicator 24 Parameter select adjust Knob 25 Welding current mo...

Страница 11: ...knob Water Cooling System Error Indicator 12 When using the integrated water cooler the system is equipped with a pressure sensor If the coolant pressure is insufficient this indicator will light and...

Страница 12: ...ng current to increase 0 is Arc Force off 10 is maximum Arc Force This is practically useful for electrode types that have a higher operating voltage requirement or joint types that require a short ar...

Страница 13: ...perator to complete the weld without leaving a crater at the end of the weld pool Unit S and setting range 0 10 0S End current setting indicator 7 Available in 4T trigger mode only sets a welding curr...

Страница 14: ...p shape for a more defined arc setting range 5 5 AC Frequency Adjustment 14 Only available in AC welding mode 27 28 29 Increasing AC frequency will focus the shape of the arc resulting in a tighter mo...

Страница 15: ...24 and the program number 1 9 will show on the display the JOB indicator will be lit Adjust to the program number required by rotating the control knob Once the program is accessed it will automatica...

Страница 16: ...goes beyond the safe work voltage range it will shorten the welder life span The below measures can be used Change the power supply input net Such as connect the welder with the stable power supply vo...

Страница 17: ...the electrode lead to tighten clockwise 4 Each machine is equipped with a power cable should be based on the input voltage welding power cable connected to the appropriate position not to pick the wr...

Страница 18: ...elding If necessary readjust the Welding parameters control knob to obtain the welding condition required 7 After completion of welding the Power Source should be left turned ON for 2 to 3 minutes Thi...

Страница 19: ...nnect the TIG torch cable to tighten clockwise 3 Connect TIG torch gas connection to the TIG gas outlet and TIG torch remote plug to remote socket ensuring all connections are tight 4 If using a water...

Страница 20: ...ximum set using the machine current control Using an up down button remote signal the current may be increased or decreased in 1A increments or scrolls up to 30A at a time if the button is held down T...

Страница 21: ...rch at about a 75 angle and move smoothly and evenly along the joint while fusing the materials TIG Welding with Filler Wire Technique It is necessary in many situations with TIG welding to add a fill...

Страница 22: ...anced Wave 0 8 Zirconiated AC Current Amps Balanced Wave 0 8 Zirconiated 1 0mm 15 80 15 80 20 60 1 6mm 70 150 70 150 60 120 2 4mm 150 250 140 235 100 180 3 2mm 250 400 225 325 160 250 4 0mm 400 500 30...

Страница 23: ...ssibility of the point falling off into the weld pool Electrode Included Angle Taper DC Welding Tungsten electrodes for DC welding should be ground longitudinally and concentrically with diamond wheel...

Страница 24: ...l is not set too high on the balance reduce to lower setting 2 Contaminated tungsten Touching tungsten into the weld pool Keep tungsten from contacting weld puddle Raise the torch so that the tungsten...

Страница 25: ...en melting into the weld pool Check that correct type of tungsten is being used Too much current for the tungsten size so reduce the amps or change to a larger tungsten 7 Arc wanders during welding Po...

Страница 26: ...the remote control panel or foot pedal has higher priority level 7 When the remote control panel or foot pedal is idles for 10 seconds it will automatically go into sleep mode 8 Only front Panel Cont...

Страница 27: ...orrosive gas in the surrounding air or substance cannot exceed normal standard Take care that there is sufficient ventilation during welding There must be at least 30cm free distance between the machi...

Страница 28: ...lace the display PCB Observe that the min max values on LED agree with the set value If there is any difference and it has affected the normal welding results please adjust it Check whether the fan is...

Страница 29: ...tput The welding cable damaged Repair or change it The earth cable connected unstably Check the earth cable The welding cable is too long Use an appropriate welding cable There is oil or dust on the w...

Страница 30: ...ermal protection always on E04 Over heating 4th thermal relay Red lamp thermal protection always on E09 Over heating Program in default Red lamp thermal protection always on Welding machine E10 Phase...

Страница 31: ...4 4 Electrical schematic drawing...

Страница 32: ...LOKERMANN Srl Via Produzione 16 18 37044 Cologna Veneta VR Italy Tel 39 0442 1722469 lokermann lokermann eu www lokermann eu...

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