LOKERMANN GRAND MIG 315 COMPACT Скачать руководство пользователя страница 16

4.3.6 

Welding

parameters

 

Butt-joint 

Material 

thickness 

(MM) 

Root gap 

G (MM) 

Wire 

diameter 

(MM) 

Welding 

current 

(A) 

Welding 

voltage 

(V) 

Welding 

speed 

(CM/MIN) 

Gas-

flow 

rate 

(L/MIN) 

0.8 

0.8 

60-70  16-16.5 

50-60 

10 

1.0 

0.8 

75-85  17-17.5 

50-60 

10-15 

1.2 

0.8 

80-90 

17-18 

50-60 

10-15 

2.0 

0-0.5 

1.0/1.2  110-120  19-19.5 

45-50 

10-15 

3.2 

0-1.5 

1.2 

130-150  20-23 

30-40 

10-20 

4.5 

0-1.5 

1.2 

150-180  21-23 

30-35 

10-20 

1.2 

270-300  27-30 

60-70 

10-20 

1.2-1.5 

1.2 

230-260  24-26 

40-50 

15-20 

0-1.2 

1.2 

300-350  30-35 

30-40 

15-20 

0-0.8 

1.6 

380-420  37-38 

40-50 

15-20 

12 

0-1.2 

1.6 

420-480  38-41 

50-60 

15-20 

 

Process reference for CO2 butt welding of low carbon steel solid welding wire

 

 

 

 

 

Corner joint 

 

 

Material 

thickness 

(MM) 

Wire 

diameter 

(MM) 

Welding 

current 

(A) 

Welding 

voltage 

(V) 

Welding 

speed 

(CM/MIN) 

Gas-flow 

rate 

(L/MIN) 

1.0 

0.8 

70-80 

17-18 

50-60 

10-15 

1.2 

1.0 

85-90 

18-19 

50-60 

10-15 

1.6 

1.0/1.2 

100-110 

18-19.5 

50-60 

10-15 

1.6 

1.2 

120-130 

19-20 

40-50 

10-20 

2.0 

1.0/1.2 

115-125 

19.5-20 

50-60 

10-15 

3.2 

1.0/1.2 

150-170 

21-22 

45-50 

15-20 

3.2 

1.2 

200-250 

24-26 

45-60 

10-20 

4.5 

1.0/1.2 

180-200 

23-24 

40-45 

15-20 

4.5 

1.2 

200-250 

24-26 

40-50 

15-20 

1.2 

220-250 

25-27 

35-45 

15-20 

1.2 

270-300 

28-31 

60-70 

15-20 

1.2 

270-300 

28-31 

60-70 

15-20 

1.2 

260-300 

26-32 

25-35 

15-20 

1.6 

300-330 

25-26 

30-35 

15-20 

12 

1.2 

260-300 

26-32 

25-35 

15-20 

12 

1.6 

300-330 

25-26 

30-35 

15-20 

16 

1.6 

340-350 

27-28 

35-40 

15-20 

19 

1.6 

360-370 

27-28 

30-35 

15-20 

 

Process reference for CO

2  corner  welding of low carbon steel solid welding wire

 

 

Welding 

position 

Material 

thickness 

(MM) 

Wire 

diameter 

(MM) 

Welding 

current 

(A) 

Welding 

voltage 

(V) 

Welding 

speed 

(CM/MIN) 

Nozzle and 

workpiece 

spacing 

(MM) 

Gas-flow 

rate 

(L/MIN) 

Butt-

joint 

1.6 

1.0 

80-100 

19-21 

40-50 

12-15 

10-15 

2.0 

1.0 

90-100 

19-21 

40-50 

13-16 

13-15 

3.2 

1.2 

150-170 

22-25 

40-50 

14-17 

15-17 

4.5 

1.2 

150-180 

24-26 

30-40 

14-17 

15-17 

6.0 

1.2 

270-300 

28-31 

60-70 

17-22 

18-22 

8.0 

1.6 

300-350 

39-34 

35-45 

20-24 

18-22 

10.0 

1.6 

330-380 

30-36 

35-45 

20-24 

18-22 

Corner 

joint 

 

1.6 

1.0 

90-130 

21-25 

40-50 

13-16 

10-15 

2.0 

1.0 

100-150 

22-26 

35-45 

13-16 

13-15 

3.2 

1.2 

160-200 

23-26 

40-50 

13-17 

13-15 

4.5 

1.2 

200-240 

24-28 

45-55 

15-20 

15-17 

6.0 

1.2 

270-300 

28-31 

60-70 

18-22 

18-22 

8.0 

1.6 

280-320 

27-31 

45-60 

18-22 

18-22 

10.0 

1.6 

330-380 

30-36 

40-55 

20-24 

18-22 

 

 

Low carbon steel, stainless steel pulse MAG welding process reference

 

 

Welding 

position 

Material 

thicknes

(MM) 

Wire 

diamete

(MM) 

Weldin

current 

(A) 

Weldin

voltage 

(V) 

Welding 

speed 

(CM/MIN

Nozzle and 

workpiece 

spacing(MM

Gas-

flow 

rate 

(L/MIN

 

 

 

 

 

Butt-joint 

 

 

 

 

1.5 

1.0 

60-80 

16-18 

60-80 

12-15 

15-20 

2.0 

1.0 

70-80 

17-18 

40-50 

15 

15-20 

3.0 

1.2 

80-100 

17-20 

40-50 

14-17 

15-20 

4.0 

1.2 

90-120 

18-21 

40-50 

14-17 

15-20 

6.0 

1.2 

150-180  20-23 

40-50 

17-22 

18-22 

4.0 

1.2 

160-210  22-25 

60-90 

15-20 

19-20 

4.0 

1.6 

170-200  20-21 

60-90 

15-20 

19-20 

6.0 

1.2 

200-230  24-27 

40-50 

17-22 

20-24 

6.0 

1.6 

200-240  21-23 

40-50 

17-22 

20-24 

8.0 

1.6 

240-270  24-27 

45-55 

17-22 

20-24 

12.0 

1.6 

270-330  27-35 

55-60 

17-22 

20-24 

16.0 

1.6 

330-400  27-35 

55-60 

17-22 

20-24 

Corner 

joint 

 

 

1.5 

1.0 

60-80 

16-18 

60-80 

13-16 

15-20 

2.0 

1.0 

100-150  22-26 

35-45 

13-16 

15-20 

3.0 

1.2 

100-120  19-21 

40-60 

13-17 

15-20 

4.0 

1.2 

120-150  20-22 

50-70 

15-20 

15-20 

6.0 

1.2 

150-180  20-23 

50-70 

18-22 

18-22 

4.0 

1.2 

180-210  21-24 

35-50 

18-22 

16-18 

4.0 

1.6 

180-210  18-20 

35-45 

18-22 

18-22 

6.0 

1.2 

220-250  24-25 

50-60 

18-22 

16-24 

6.0 

1.6 

220-240  20-24 

37-50 

18-22 

16-24 

8.0 

1.6 

250-300  25-26 

60-65 

18-22 

16-24 

12.0 

1.6 

300-400  26-28 

65-75 

18-22 

16-24 

 

Welding process of aluminum alloy pulse MIG 

Содержание GRAND MIG 315 COMPACT

Страница 1: ...IMPORTANT Read this OPERATOR MANUAL together with PRESCRIPTION AND COMPLIANCE MANUAL before to use this equipment In case of loss one of two parts contact immediately your dealer Allow the operator t...

Страница 2: ...4 1 Layout for the front and rear panel 4 2 Wire Feeder of welding machine 4 3 Welding operation 4 3 1 Wire Feed Roller Selection 4 3 2 Wire Installation and Set Up Guide 4 3 3 MIG Torch Liner Instal...

Страница 3: ...ring of the public supply system Consideration should be given to shielding the supply cable of permanently installed arc welding equipment in metallic conduit or equivalent Shielding should be electr...

Страница 4: ...5 COMPACT Features 1 Digital control system real time display the welding parameters 2 High performance power source MIG MAG 3 Waveform control stable welding arc 4 IGBT technology low power consumpti...

Страница 5: ...The relation between the rated loading voltage and welding current 3 Installation and Adjustment 3 1 Parameters Models Parameters GRAND MIG 315 COMPACT Input Voltage V 3 380 400 440 10 Frequency HZ 5...

Страница 6: ...ut current or the duty cycle should be reduced 3 3 Equipment Connection 1 Insert the earth cable plug into the negative socket on the front of the machine and tighten it 2 Plug the welding torch into...

Страница 7: ...ne end of the guide Tighten the wire guide in place with the mounting nut Cut the wire guide 2mm from the mounting nut and file the sharp edges of the cut round Reattach the gun in place and tighten t...

Страница 8: ...en the wire speed LED is on 10 Current display Welding Current display when machine is working Set current display before welding Unit A 11 Voltage display Welding voltage display when machine is work...

Страница 9: ...t screw the contact tip into the tip holder of the torch head and nip it up tightly 7 Fit the gas nozzle to the torch head 8 Carefully open the gas cylinder valve and set the required gas flow rate 9...

Страница 10: ...bend easily and is therefore more difficult to feed Soft wires can easily buckle at the wire feeder where the wire is fed into inlet guide tube of the torch The U shaped roller offers more surface ar...

Страница 11: ...rrect drive tension is to bend the end of the wire over hold it about 100mm from your hand and let it run into your hand it should coil round in your hand without stopping and slipping at the drive ro...

Страница 12: ...al diameter clearance Most manufacturers will produce liners sized to match wire diameters and length of welding torch cable and most are colour coded to suit 4 3 5 MIG Welding Definition of MIG Weldi...

Страница 13: ...r travel speeds providing a flatter weld profile with light penetration useful for welding thin materials The welds are wider and flatter allowing for minimal clean up grinding time Perpendicular Tech...

Страница 14: ...d pool produce spatter and over heat the contact tip Too long stick out will cause an unstable arc lack of penetration lack of fusion and increase spatter Travel Speed Travel speed is the rate that th...

Страница 15: ...producing a weld deposit of good quality Gas selection The purpose of the gas in the MIG process is to protect shield the wire the arc and the molten weld metal from the atmosphere Most metals when he...

Страница 16: ...g MM Gas flow rate L MIN Butt joint 1 6 1 0 80 100 19 21 40 50 12 15 10 15 2 0 1 0 90 100 19 21 40 50 13 16 13 15 3 2 1 2 150 170 22 25 40 50 14 17 15 17 4 5 1 2 150 180 24 26 30 40 14 17 15 17 6 0 1...

Страница 17: ...arc in unprotected eyes Ensure good ventilation of the machine to improve Duty Cycle Turn off the engine when the operation finished for energy consumption efficiency When power switch shuts off prote...

Страница 18: ...ches in the front and at the back of arc welding machine are flexible and put correctly in place If any knob has not been put correctly in place please correct If you can t correct or fix the knob ple...

Страница 19: ...protection always on Welding machine E10 Phase loss Yellow lamp thermal protection always on E12 No gas Red lamp always on E13 Under voltage Yellow lamp thermal protection always on E14 Over voltage...

Страница 20: ...LOKERMANN Srl Via Produzione 16 18 37044 Cologna Veneta VR Italy Tel 39 0442 1722469 lokermann lokermann eu www lokermann eu...

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