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4.3.6
Welding
parameters
Butt-joint
Material
thickness
(MM)
Root gap
G (MM)
Wire
diameter
(MM)
Welding
current
(A)
Welding
voltage
(V)
Welding
speed
(CM/MIN)
Gas-
flow
rate
(L/MIN)
0.8
0
0.8
60-70 16-16.5
50-60
10
1.0
0
0.8
75-85 17-17.5
50-60
10-15
1.2
0
0.8
80-90
17-18
50-60
10-15
2.0
0-0.5
1.0/1.2 110-120 19-19.5
45-50
10-15
3.2
0-1.5
1.2
130-150 20-23
30-40
10-20
4.5
0-1.5
1.2
150-180 21-23
30-35
10-20
6
0
1.2
270-300 27-30
60-70
10-20
6
1.2-1.5
1.2
230-260 24-26
40-50
15-20
8
0-1.2
1.2
300-350 30-35
30-40
15-20
8
0-0.8
1.6
380-420 37-38
40-50
15-20
12
0-1.2
1.6
420-480 38-41
50-60
15-20
Process reference for CO2 butt welding of low carbon steel solid welding wire
Corner joint
Material
thickness
(MM)
Wire
diameter
(MM)
Welding
current
(A)
Welding
voltage
(V)
Welding
speed
(CM/MIN)
Gas-flow
rate
(L/MIN)
1.0
0.8
70-80
17-18
50-60
10-15
1.2
1.0
85-90
18-19
50-60
10-15
1.6
1.0/1.2
100-110
18-19.5
50-60
10-15
1.6
1.2
120-130
19-20
40-50
10-20
2.0
1.0/1.2
115-125
19.5-20
50-60
10-15
3.2
1.0/1.2
150-170
21-22
45-50
15-20
3.2
1.2
200-250
24-26
45-60
10-20
4.5
1.0/1.2
180-200
23-24
40-45
15-20
4.5
1.2
200-250
24-26
40-50
15-20
6
1.2
220-250
25-27
35-45
15-20
6
1.2
270-300
28-31
60-70
15-20
8
1.2
270-300
28-31
60-70
15-20
8
1.2
260-300
26-32
25-35
15-20
8
1.6
300-330
25-26
30-35
15-20
12
1.2
260-300
26-32
25-35
15-20
12
1.6
300-330
25-26
30-35
15-20
16
1.6
340-350
27-28
35-40
15-20
19
1.6
360-370
27-28
30-35
15-20
Process reference for CO
2 corner welding of low carbon steel solid welding wire
Welding
position
Material
thickness
(MM)
Wire
diameter
(MM)
Welding
current
(A)
Welding
voltage
(V)
Welding
speed
(CM/MIN)
Nozzle and
workpiece
spacing
(MM)
Gas-flow
rate
(L/MIN)
Butt-
joint
1.6
1.0
80-100
19-21
40-50
12-15
10-15
2.0
1.0
90-100
19-21
40-50
13-16
13-15
3.2
1.2
150-170
22-25
40-50
14-17
15-17
4.5
1.2
150-180
24-26
30-40
14-17
15-17
6.0
1.2
270-300
28-31
60-70
17-22
18-22
8.0
1.6
300-350
39-34
35-45
20-24
18-22
10.0
1.6
330-380
30-36
35-45
20-24
18-22
Corner
joint
1.6
1.0
90-130
21-25
40-50
13-16
10-15
2.0
1.0
100-150
22-26
35-45
13-16
13-15
3.2
1.2
160-200
23-26
40-50
13-17
13-15
4.5
1.2
200-240
24-28
45-55
15-20
15-17
6.0
1.2
270-300
28-31
60-70
18-22
18-22
8.0
1.6
280-320
27-31
45-60
18-22
18-22
10.0
1.6
330-380
30-36
40-55
20-24
18-22
Low carbon steel, stainless steel pulse MAG welding process reference
Welding
position
Material
thicknes
s
(MM)
Wire
diamete
r
(MM)
Weldin
g
current
(A)
Weldin
g
voltage
(V)
Welding
speed
(CM/MIN
)
Nozzle and
workpiece
spacing(MM
)
Gas-
flow
rate
(L/MIN
)
Butt-joint
1.5
1.0
60-80
16-18
60-80
12-15
15-20
2.0
1.0
70-80
17-18
40-50
15
15-20
3.0
1.2
80-100
17-20
40-50
14-17
15-20
4.0
1.2
90-120
18-21
40-50
14-17
15-20
6.0
1.2
150-180 20-23
40-50
17-22
18-22
4.0
1.2
160-210 22-25
60-90
15-20
19-20
4.0
1.6
170-200 20-21
60-90
15-20
19-20
6.0
1.2
200-230 24-27
40-50
17-22
20-24
6.0
1.6
200-240 21-23
40-50
17-22
20-24
8.0
1.6
240-270 24-27
45-55
17-22
20-24
12.0
1.6
270-330 27-35
55-60
17-22
20-24
16.0
1.6
330-400 27-35
55-60
17-22
20-24
Corner
joint
1.5
1.0
60-80
16-18
60-80
13-16
15-20
2.0
1.0
100-150 22-26
35-45
13-16
15-20
3.0
1.2
100-120 19-21
40-60
13-17
15-20
4.0
1.2
120-150 20-22
50-70
15-20
15-20
6.0
1.2
150-180 20-23
50-70
18-22
18-22
4.0
1.2
180-210 21-24
35-50
18-22
16-18
4.0
1.6
180-210 18-20
35-45
18-22
18-22
6.0
1.2
220-250 24-25
50-60
18-22
16-24
6.0
1.6
220-240 20-24
37-50
18-22
16-24
8.0
1.6
250-300 25-26
60-65
18-22
16-24
12.0
1.6
300-400 26-28
65-75
18-22
16-24
Welding process of aluminum alloy pulse MIG