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16

5  

Unit Operation

Cascade

In order to operate the SYNC boiler in Cascade with Modbus
communications, configure the leader boiler per the demand
configurations in this manual.  Connect the remaining boilers
in the cascade through the normal cascade communications
wiring.  Cascade control can then be accomplished
automatically through the leader boiler.

Please note that with Modbus communication connected to
only the leader boiler, total Cascade information can be seen
through the communications link.  If you wish to see all the
individual temperatures of each unit in the Cascade, each unit
will have to have a Modbus communication board.  However,
each unit can be monitored without the need to control each
one individually.

DHW with remote control:

This installation may or may not have the hot water generator in close proximity to the boiler.  Its sensors and thermostat values
are only available through the Modbus communication bus.

To ensure that the SYNC boiler can properly respond to a call for hot water generation the following holding registers must be
set in addition to other commands:

Holding Registers

Definition

Bit Value (HEX)

Action

40001

Configuration

00 4A

Set Configuration to read 40002, 4 & 5

40002

Coils

00 08

Enables Tank Tstat 

(00 00 disables unit)

40004

Tank Setpoint

0# ##

Sets Setpoint

40005

Tank Temperature

0# ##

Passes tank temp from remote sensor

For proper hexadecimal conversion of rate percentage, please refer to the Rate and Temperature Conversion section on page 17
of this manual.

NOTE:

To ensure proper operation re-send the configuration bits to holding register 40001 prior to issuing a command.

Modbus Instructions

Monitoring Only

Any SYNC boiler can be equipped with the Modbus
communication board and then be set up to operate with its
own internal controls.  If necessary, Modbus can be configured
as a monitoring device by selecting demand configurations 1 -
3, and polling the Modbus board for the read only variables.

Содержание SYNC SB 1000

Страница 1: ...ing this manual the Installation and Operation Manual and the Service Manual before installing Perform steps in the order given Failure to comply could result in severe personal injury death or substa...

Страница 2: ...13 5 UNIT OPERATION Unit Operation with Modbus Communications 14 17 6 TROUBLESHOOTING 18 19 7 DIAGRAMS Ladder Diagram Part 1 2 20 21 Wiring Diagram 22 Revision Notes Back Cover Abbreviation or Acronym...

Страница 3: ...128 Any dip switch set to 0 has a value equal to 0 Example To set the address of the Modbus board to 50 dip switches 2 5 and 6 have to be set to the 1 position The address is determined by adding the...

Страница 4: ...based on its own inputs Parity Parity is set by the position of Dip switch 10 0 No Parity 1 Odd Parity If No Parity is selected there will be two stop bits otherwise there will be one Data Transmissi...

Страница 5: ...r Counters and Diagnostic Registers 11 0B Diagnostic Return Bus Message Count 12 0C Diagnostic Bus Communication Error Count 13 0D Diagnostic Bus Exception Error Count 14 0E Diagnostic Return Slave Me...

Страница 6: ...expectation of the application program since the MODBUS protocol is unaware of the significance of any particular value of any particular register 04 SLAVE DEVICE FAILURE An unrecoverable error occurr...

Страница 7: ...10007 Auto Reset High Limit 1 0 1 ON 0 OFF 0 1 1 10008 Flame 1 0 1 ON 0 OFF 0 1 1 10009 Enable Room Thermostat 1 Stage 1 0 1 ON 0 OFF 0 1 1 10010 Tank Thermostat 0 1 ON 0 OFF 0 1 1 10017 Manual Reset...

Страница 8: ...2 0 0 100 1 30023 Boiler 2 Status Code 0 NA 0 65535 1 30024 Boiler 2 Blocking Code 0 NA 0 65535 1 30025 Boiler 2 Lockout Code 0 NA 0 65535 1 Holding Registers 40001 Configuration 0 NA 0 65535 1 40002...

Страница 9: ...ther of these temperatures is provided by the BAS but any of the other control signals are being provided the BAS will still need to refresh these inputs at least every 4 minutes Physical Wiring Figur...

Страница 10: ...2 INLET TEMPERATURE SENSOR HEAT EXCHANGER 1 HEAT EXCHANGER 2 OUTLET TEMPERATURE SENSOR HEAT EXCHANGER 1 HEAT EXCHANGER 2 FLUE GAS SENSOR HEAT EXCHANGER 1 HEAT EXCHANGER 2 HIGH LIMIT SENSOR FLAME SENS...

Страница 11: ...MARY CONTROL MODULE ALARM BELL RUN TIME CONTACTS SEQUENCER BUILDING MANAGEMENT SYSTEM HEAT EXCHANGER 1 HEAT EXCHANGER 2 BOILER PUMP SYSTEM PUMP HW PUMP IGNITOR BLOWER GAS VALVE PC INTERFACE SECONDARY...

Страница 12: ...US COMMUNICATION BOARD MTR01 HEAT EXCHANGER 1 HEAT EXCHANGER 2 Modbus Instructions Typical Boiler System Wiring Cascade Daisy Chain Connection Modbus RS485 Communication Bus Modbus RS485 Port on Gatew...

Страница 13: ...us RS485 Port on Gateway or Building System Physical Configuration Direct Control Cascade Daisy Chain Connection Modbus RS485 Communication Bus Modbus RS485 Port on Gateway or Building System Physical...

Страница 14: ...ll provide for fail safe operation should Modbus communication be lost This timer will cause the unit to revert back to internal unit controls should the Modbus communication be interrupted longer tha...

Страница 15: ...l and DHW with remote control DHW with direct control This is the typical installation with a hot water generator in close proximity to the boiler with the tank thermostat or tank temperature sensor w...

Страница 16: ...values are only available through the Modbus communication bus To ensure that the SYNC boiler can properly respond to a call for hot water generation the following holding registers must be set in add...

Страница 17: ...d setpoint the hexadecimal value must be determined through linear interpolation of programmable parameters on the BMS Setup Menu BMS temperature set point at low analog input BMS temperature set poin...

Страница 18: ...utlet temperature 3 Heat Demand blocked due to high absolute flue temperature 4 Heat Demand blocked due to high absolute Delta T Outlet Inlet 8 Heat Demand blocked due to Low 24 VAC 9 Outdoor shutdown...

Страница 19: ...36 EEPROM code APS active not Open 237 EEPROM code flame out of sequence 239 EEPROM code when gas valve relay test fails 240 EEPROM code MRHL 32767 Code not present Modbus Instructions Installation Re...

Страница 20: ...FLAME ROD SPARK ROD CAUTION HIGH VOLTAGE SPARK LEAD BLOWER X2 2 FLAP VALVE AIR PRESSURE SWITCH FLAP VALVE X5 7 24V X5 7 24V X5 4 X5 4 INLET SENSOR INLET SENSOR OUTLET SENSOR FLUE SENSOR OUTLET SENSOR...

Страница 21: ...SYSTEM PUMP RELAY HEX 1 BOILER PUMP CONTACTS HEX 2 BOILER PUMP CONTACTS SYSTEM PUMP CONTACTS L1 N L2 120 VAC 24 VAC ON OFF SWITCH X1 6 BOILER PUMP RELAY DHW PUMP RELAY SYSTEM PUMP RELAY BLOWER RELAY X...

Страница 22: ...1 12 CN1 15 CN1 16 CN1 8 CN1 7 CONNECTION BOARD JUNCTION BOX RELAY BOARD K1 K2 K3 X8 MOD BUS KIT X4 X6 6 X6 1 LOW WATER CUTOFF BOARD J3 1 J3 2 J3 3 J3 4 J3 5 J3 6 J2 1 J2 2 J2 3 X6 2 X6 9 X6 10 BLOWER...

Страница 23: ...23 Notes...

Страница 24: ...Revision Notes Revision A ECO C04560 initial release SYNC MODB Rev A 10 09...

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