background image

                  

User’s Information Manual 

Please read before proceeding

The SYNC Installation and Operation 
Manual along with the SYNC Service 
Manual are for use only by a qualified 
heating installer/service technician. 

 

Refer only to this User’s Information 
Manual for your reference.  Improper 
installation, adjustment, alteration, 
service or maintenance can cause 
property damage, personal injury 
(exposure to hazardous materials) or 
loss of life.  Installation and service must 
be performed by a qualified installer, 
service agency or the gas supplier (who 
must read and follow the supplied 
instruction before installing, servicing, 
or removing this boiler.  This boiler 
contains materials that have been 
identified as carcinogenic, or possibly 
carcinogenic, to humans).

Failure to adhere to the guidelines on 
this page can result in severe personal 
injury, death, or substantial property 
damage.

Boiler service and maintenance –

• To avoid electric shock, disconnect electrical supply 
  before performing maintenance.

• To avoid severe burns, allow boiler to cool before 
 performing 

maintenance.

Boiler operation –

• Do not block flow of combustion or ventilation air to 
  the boiler.  This boiler is equipped with a control which 
  will automatically shut down the boiler should air or 
  vent be blocked.  If vent or air blockage is easily 
  accessible and removable, remove it.  The boiler should 
  attempt to restart.  If blockage is not obvious or cannot 
  be removed, have the boiler and system checked by a 
  qualified service technician.

• Should overheating occur or gas supply fail to shut off, 
  do not turn off or disconnect electrical supply to the 
  circulator.  Instead, shut off the gas supply at a location 
  external to the appliance.

• Do not use this boiler if any part has been under water.  
  The possible damage to a flooded appliance can be 
  extensive and present numerous safety hazards.  Any 
  appliance that has been under water must be replaced.

Boiler water –

• Thoroughly flush the system (without boiler 
  connected) to remove sediment.  The high-efficiency 
  heat exchanger can be damaged by build-up or 
 

corrosion due to sediment.

• Do not use petroleum-based cleaning or sealing 
  compounds in the boiler system.  Gaskets and seals in 
  the system may be damaged.  This can result in 
  substantial property damage.

• Do not use “homemade cures” or “boiler patent 
  medicines”.  Serious damage to the boiler, personnel, 
  and/or property may result.

• Continual fresh make-up water will reduce boiler life.  
 Mineral buildup in the heat exchanger reduces heat 
 transfer, overheats the stainless steel heat exchanger, 
  and causes failure.  Addition of oxygen carried in by 
  makeup water can cause internal corrosion.  Leaks in 
  boiler or piping must be repaired at once to prevent 
 makeup water.

Freeze protection fluids –

• NEVER use automotive antifreeze.  Use only inhibited 
 propylene glycol solutions, which are specifically 
  formulated for hydronic systems.  Ethylene glycol is 
  toxic and can attack gaskets and seals used in hydronic 
 systems.

When calling or writing about the boiler 
– Please have the boiler model and serial 
number from the boiler rating plate.

Consider piping and installation when 
determining boiler location.

Any claims for damage or shortage in 
shipment must be filed immediately 
against the transportation company by 
the consignee.

Factory warranty (shipped with unit) 
does not apply to units improperly 
installed or improperly operated.

3

 NOTICE

 WARNING

 NOTICE

DO NOT install units in rooms or 
environments that contain corrosive 
contaminants (see Table 1A on page 4).  
Failure to comply could result in severe 
personal injury, death, or substantial 
property damage.

 WARNING

Содержание SYNC 1.0

Страница 1: ...trical switch do not use any phone in your building Immediately call your gas supplier from a near by phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the information in these instructions is not followed exactly a fire or expl...

Страница 2: ...ch if not avoided may result in property damage NOTICE indicates special instructions on installation operation or maintenance that are important but not related to personal injury or property damage Contents HAZARD DEFINITIONS 2 PLEASE READ BEFORE PROCEEDING 3 1 PREVENT COMBUSTION AIR CONTAMINATION 4 2 MAINTENANCE SCHEDULE 5 Maintenance Procedures 6 Boiler Must Be Serviced and Maintained 6 Check ...

Страница 3: ...this boiler if any part has been under water The possible damage to a flooded appliance can be extensive and present numerous safety hazards Any appliance that has been under water must be replaced Boiler water Thoroughly flush the system without boiler connected to remove sediment The high efficiency heat exchanger can be damaged by build up or corrosion due to sediment Do not use petroleum based...

Страница 4: ...ools Metal fabrication plants Beauty shops Refrigeration repair shops Photo processing plants Auto body shops Plastic manufacturing plants Furniture refinishing areas and establishments New building construction Remodeling areas Garages with workshops Table 1A Corrosive Contaminants and Sources WARNING If the boiler combustion air inlet is located in any area likely to cause contamination or if pr...

Страница 5: ...ion Check wiring and connections Perform start up checkout and performance verification per Section 9 Flame inspection stable uniform Flame signal at least 10 microamps at high fire Clean the heat exchanger if flue temperature is more than 54 F 30 C above return water temperature Test low water flow conditions If combustion or performance indicate need Clean heat exchanger Remove and clean burner ...

Страница 6: ...nate the boiler intake air will cause acidic condensate in the boiler This will cause significant damage to the boiler if allowed to continue Read the list of potential materials listed in Table 1A on page 4 of this manual If any of these products are in the room from which the boiler takes its combustion air they must be removed immediately or the boiler combustion air and vent termination must b...

Страница 7: ...bow field provided as shown in FIG 2 2 5 Do not expose condensate line to freezing temperatures Use materials approved by the authority having jurisdiction In the absence of other authority PVC and CPVC pipe must comply with ASTM D1785 or D2845 Cement and primer must comply with ASME D2564 or F493 For Canada use CSA or ULC certified PVC or CPVC pipe fittings and cement 6 A condensate removal pump ...

Страница 8: ...or discharge line may be blocked Immediately shut down the boiler following the operating instructions on page 9 of this manual Call your qualified service technician to inspect the boiler and system Shut boiler down unless boiler is used for Domestic Water 1 Follow To Turn Off Gas to Appliance on page 9 of this manual 2 Do not drain the system unless exposure to freezing temperatures will occur 3...

Страница 9: ...spect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRUCTIONS 1 STOP Read the safety information above on this label 2 Set the thermostat to lowest setting 3 Turn off all electric power to the appliance 4 This appliance is equipped with an ignition device which automatically lights the burner Do not try to light the burner b...

Страница 10: ...The boiler has satisfied a system heat call and the boiler pumps are running for a fixed time to remove any residual heat HW Storage The boiler has received a hot water generation call HW Pump Delay The boiler has satisfied a hot water generation call and the hot water generator pumps are running for a fixed time to remove any residual heat SH BMS The boiler has received a call for heat from a 0 1...

Страница 11: ...s measured by the tank sensor in the hot water storage tank Time The time is displayed in the upper right hand corner of the display It is displayed in 24 hour format Reference the Night Setback parameters in the SYNC Service Manual for information regarding adjusting the date and time Details button Pressing this button brings up the Details Screen This screen shows the status of the various safe...

Страница 12: ...gh and low gas pressure switches are closed If OFF when either the high or low gas pressure switches are open Flow Switch Low Water Cutoff Is ON when the low water cutoff contacts are closed or if an optional flow switch is used and it is closed as well Is OFF when the low water cutoff contacts are open or if an optional flow switch is open Alarm Is ON when a fault has been detected and the alarm ...

Страница 13: ...w The 120 VAC input to the control has dropped below 80 VAC Reference the SYNC Service Manual for more information regarding this fault message Connect System Sensor System sensor is not detected by Control Module 1 For proper operation of the SYNC boiler the system sensor must be connected Manual Shutdown The boiler has been shutdown with the ON OFF button on the Status Screen Time The time is di...

Страница 14: ...om a Building Integration System using Modbus Protocols Graphs Allows the selection of items to be graphed on a chart History Shows the operating and fault history of the two 2 control modules Service Mode Allows the installer to control the fan speed of the individual control modules for the purposes of combustion analysis Service Mode will override all other heat demands however all safeties wil...

Страница 15: ...15 Notes ...

Страница 16: ... change from automatic air vent to manual air vent The chart on page 5 was updated and a new image of the air vent valve was inserted on page 8 FIG 3 Revision D ECO C07072 reflects the change in design of the manual air vent and the update of FIG 2 3 on page 8 Revision E ECO C14411 reflects changes made to the condensate trap R6594 along with the addition of the corrosive contaminant warning on pa...

Отзывы: