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24

GAS PIPING

Contact  your  local  gas  service  company  to  ensure  that  adequate 

gas service is available and to review applicable installation codes 

for your area.
Size the main gas line in accordance with Table 7. The figures shown 

are for straight lengths of pipe at 0.5 in. W.C. pressure drop, which is 

considered normal for low pressure systems. Note: Fittings such as 

elbows, tees and line regulators will add to the pipe pressure drop. 

Also refer to the current edition of the National Fuel Gas Code.
Schedule  40  Steel  or  Wrought  Iron  Pipe  is  the  preferred  material 

for  the  gas  line  of  this  water  heater.  It  is  imperative  to  follow  the 

sizing recommendations in the current edition of the National Fuel 

Gas Code if Corrugated Stainless Steel Tubing (CSST) is used as 

the gas line for this water heater.
The heater is not intended for operation at higher than 14.0" W.C.- 

natural gas, (1/2 pound per square inch gage) supply gas pressure. 

Exposure to higher supply pressure may cause damage to the gas 

control valve which could result in fire or explosion. If overpressure 

has  occurred  such  as  through  improper  testing  of  gas  lines  or 

emergency malfunction of the supply system, the gas control valve 

must be checked for safe operation. Make sure that the outside vents 

on the supply regulators and the safety vent valves are protected 

against blockage. These are parts of the gas supply system, not the 

heater. Vent blockage may occur during ice storms.

TABLE 7 - GAS SUPPLY PIPE LENGTHS (IN FEET)

Maximum Equivalent Pipe Length - Natural Gas Only

Input rate 

(BTU/HR)

Schedule 40 Steel or Wrought Iron Pipe

1/2"

3/4"

1"

1 1/4"

1 1/2"

120,000

20

70

200

200

200

154,000

10

40

150

200

200

180,000

-

30

100

200

200

199,000

-

30

90

200

200

250,000

-

20

60

200

200

275,000

-

10

50

200

200

310,000

-

10

40

150

200

366,000

-

-

30

100

200

390,000

-

-

20

100

200

Fitting Type*

Equivalent length in feet

45°Ell

0.7

1.0

1.2

1.6

1.9

90°Ell

1.6

2.1

2.6

3.5

4.0

Tee

3.1

4.1

5.2

6.9

8.0

Natural Gas 0.60 Specific Gravity, 0.50" W.C. Pressure Drop

*Screwed Fittings

It  is  important  to  guard  against  gas  control  valve  fouling  from 

contaminants  in  the  gas  ways.  Such  fouling  may  cause  improper 

operation, fire or explosion.
If copper supply lines are used they must be internally tinned and 

certified for gas service. Before attaching the gas line, be sure that 

all gas pipe is clean on the inside.
To trap any dirt or foreign material in the gas supply line, a sediment 

trap must be incorporated in the piping (see Figure 21). The sediment 

trap must be readily accessible and not subject to freezing conditions. 

Install in accordance with recommendations of serving gas suppliers. 

Refer to the current edition of the National Fuel Gas Code.
To prevent damage, care must be taken not to apply too much torque 

when attaching gas supply pipe to gas control valve inlet.
Apply joint compounds (pipe dope) sparingly and only to the male 

threads of pipe joints. Do not apply compounds to the first two threads. 

Use compounds resistant to the action of liquefied petroleum gases.

Gas Meter Size – Natural Gases Only

Be sure the gas meter has sufficient capacity to supply the full rated 

gas input of the water heater as well as the requirements of all other 

gas fired equipment supplied by the meter. If gas meter is too small, 

ask  the  gas  company  to  install  a  larger  meter  having  adequate 

capacity.

GAS PIPING AND SEDIMENT TRAP INSTALLATION

FIGURE 21.

GAS LINE LEAK TESTING

Fire and Explosion Hazard

Leak test before placing the water

heater in operation.
Disconnect gas piping and main gas

shutoff valve before leak testing.
Install sediment trap in accordance

with NFPA 54.

Use joint compound or Teflon tape

compatible with propane gas.

Any time work is done on the gas supply system perform a leak test 

to avoid the possibility of fire or explosion.
1. For  test  pressures  exceeding  1/2  psi  (3.45  kPa)  disconnect  the 

water heater and its Main Gas Shutoff Valve from the gas supply 

piping system during testing, see Figure 21. The gas supply line 

must be capped when disconnected from the water heater.

2. For test pressures of 1/2 psi (3.45 kpa) or less, the water heater 

need not be disconnected, but must be isolated from the supply 

gas line by closing the Main Gas Shutoff Valve during testing.

3. Coat all supply gas line joints and connections upstream of  the 

water  heater  with  a  non-corrosive  soap  and  water  solution  to 

test for leaks. Bubbles indicate a gas leak. Do not use matches, 

candles, flame or other sources of ignition for this purpose.

4. Repair any leaks before placing the water heater in operation.

PURGING

Gas line purging is required with new piping or systems in which air 

has entered.
Purging should be performed per the current edition of NFPA 54 the 

National Fuel Gas Code.

Содержание CLN 120080

Страница 1: ...her appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor...

Страница 2: ...51 TABLE OF CONTENTS SAFE INSTALLATION USE AND SERVICE 3 APPROVALS 3 GENERAL SAFETY INFORMATION 4 Precautions 5 Grounding Instructions 5 Hydrogen Gas Flammable 5 INTRODUCTION 6 Abbreviations Used 6 Q...

Страница 3: ...of California to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances WARNING This product contains a chemical known to the St...

Страница 4: ...nce with NFPA 54 Use joint compound or Teflon tape compatible with propane gas Fire and Explosion Hazard Turn off gas lines during installation Contact a qualified installer or service technician for...

Страница 5: ...ot water system If hydrogen is present there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow THERE SHOULD BE NO SMOKING OR OPEN FLAME NEAR THE FAUCE...

Страница 6: ...ything on the first few pages RE AD THE ENTIRE MANUAL BE FORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER 2 The installation must conform with these instructions and the local code authority hav...

Страница 7: ...of high limit switch operation the water heater cannot be restarted unless the water temperature is reduced to approximately 120 F 49 C The high limit reset button on the front of the control then ne...

Страница 8: ...307 LPH 1818 1636 1309 1212 1091 935 909 818 727 654 606 595 545 519 503 467 CLN199080 199 81 80 GPH 531 478 382 354 319 273 265 239 212 191 177 174 159 152 147 137 58 307 LPH 2009 1808 1447 1340 120...

Страница 9: ...he panel must be strong enough to carry the weight of the heater when full of water A service clearance of at least 24 61 cm should be maintained from serviceable parts TABLE 4 MINIMUM CLEARANCES TO C...

Страница 10: ...instruction labels from the manufacturer for placement on the blanket directly over the existing labels DO inspect the insulation blanket frequently to make certain it does not sag thereby obstructing...

Страница 11: ...me circulating pumps are manufactured with sealed bearings and do not require further lubrication Some circulating pumps must be periodically oiled Refer to the pump manufacturer s instructions for lu...

Страница 12: ...with all gas burning equipment running at maximum rate dynamic pressure The gas supply pressure must be stable within 1 5 W C 0 37 kPa from static to dynamic pressure to provide good performance Press...

Страница 13: ...1 and Water Piping Diagrams starting on page 35 TEMPERATURE PRESSURE RELIEF VALVE Explosion Hazard Temperature Pressure Relief Valve must comply with ANSI Z21 22 CSA 4 4 and ASME code Properly sized t...

Страница 14: ...ve is not intended for the constant relief of thermal expansion A properly sized thermal expansion tank must be installed on all closed systems to control thermal expansion see Closed Water Systems an...

Страница 15: ...ening required to provide the free area specified Where the louver and grille design and free area are not known it shall be assumed that wood louvers will have 25 free area and metal louvers and gril...

Страница 16: ...hes 300 mm of the top of the enclosure shall be provided See Figure 14 The water heater shall have clearances of at least 1 inch 25 mm from the sides and back and 6 inches l50 mm from the front of the...

Страница 17: ...aggregate input rating of all appliances installed in the enclosure Each opening shall not be less than 100 square inches 645 cm2 OUTDOOR AIR THROUGH TWO VERTICAL DUCTS The illustrations shown in thi...

Страница 18: ...Fuel Gas Code ANSI Z223 1 and with the Category I Venting Tables If any part of the vent system is exposed to ambient temperatures below 40 F 4 4 C it must be insulated to prevent condensation Do not...

Страница 19: ...sands of Btu hr Manifold and Common Vent Diameter Inches 2 308 000 7 7 6 6 6 6 6 6 3 462 000 8 8 7 7 7 6 6 6 4 616 000 9 9 9 8 8 7 7 6 Model CLN180080 THRU 199100 Input 180 000 and 199 000 Btu hr Tota...

Страница 20: ...8 8 7 7 7 6 6 Number of Heaters Combined Input Btu hr 2 620 000 12 10 10 9 9 8 8 7 3 930 000 14 14 12 12 10 10 9 9 4 1 240 000 16 14 14 14 12 12 10 9 Model CLN366085 Input 366 000 btu hr Total Vent He...

Страница 21: ...installation of the water piping begins 1 Water Temperature Control and Mixing Valves on page 12 2 Dishwashing Machines on page 13 3 Temperature Pressure Relief Valve on page 13 4 Closed Systems and T...

Страница 22: ...inlet water connection requires an inlet dip tube refer to figure 19 The tube is supplied in the heater Follow caution labels if applying heat to this fitting Do not allow pipe dope to contact the pla...

Страница 23: ...sing In this case 200 C rated wire must be used The controls of this water heater are polarity sensitive Be certain to properly wire the hot and neutral connections 24V 24V GND GND PV MV PV MV SPARK 4...

Страница 24: ...e Before attaching the gas line be sure that all gas pipe is clean on the inside To trap any dirt or foreign material in the gas supply line a sediment trap must be incorporated in the piping see Figu...

Страница 25: ...from faucets after extended periods of non use 1 Close the Main Gas Shutoff Valve see Figure 21 on page 24 2 Purge all air from the supply gas line up to the water heater s Main Gas Shutoff Valve 3 W...

Страница 26: ...pply gas regulator as necessary Adjust the supply gas regulator s per the regulator manufacturer s instructions to achieve the required static and dynamic supply gas pressure Multiple Water Heater Ins...

Страница 27: ...n off the 24vac power to the blower relay and the Ignition Control and the unit will be in standby mode until another call for heat is initiated by the thermostat See the flow chart on page 28 for mor...

Страница 28: ...NO Blower power relay is energized to start blower Igni onControlprovidespowertoSpark IgniterandPilotGasValveandmonitors FlameSensortodetermineifBurnerislit 24VAC power to the Igni on Control and self...

Страница 29: ...thermal expansion in a closed system See Closed Water Systems and Thermal Expansion on page 13 The Temperature Pressure Relief Valve is not intended for the constant relief of thermal expansion Temper...

Страница 30: ...this manual 11 Turn on the electrical supply to place the water heater back in operation 12 Turn on the gas supply to the water heater at the Main Gas Shutoff Valve 13 Allow the water heater to compl...

Страница 31: ...ut opening and scrape out any loose deposits of scale or sediment This is an economical way to avoid unnecessary usage of the deliming solution Repeat the opening and closing of the cold water inlet v...

Страница 32: ...plying Teflon tape or paste to threads Tighten firmly by hand and use wrench or adjustable pliers to check for secure connection Do not over tighten to avoid damage to threads and fittings Prepare the...

Страница 33: ...ot be restarted unless the water temperature is reduced to approximately 120 F 49 C The high limit reset button on the front of the thermostat then needs to be depressed See Figure 2 for the location...

Страница 34: ...blockage and or flue gas exhaust blockage Water temperature too hot Thermostat set too high Set thermostat to a lower setting Rumbling Sediment accumulation on bottom of tank Drain a quantity of water...

Страница 35: ...should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TE...

Страница 36: ...ostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Страница 37: ...and the storage tank s MULTI FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BAL...

Страница 38: ...mp between the water heater s and the storage tank s MULTI FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VA...

Страница 39: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 40: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 41: ...t should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 42: ...EMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SU...

Страница 43: ...VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES C...

Страница 44: ...LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING...

Страница 45: ...an the Tank Temperature Control MULTI FLUE 3 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT B...

Страница 46: ...than the Tank Temperature Control MULTI FLUE 3 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PO...

Страница 47: ...RE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED...

Страница 48: ...perature Control MULTI FLUE 4 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPE...

Страница 49: ...emperature Control MULTI FLUE 4 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE T...

Страница 50: ...NOTES 50...

Страница 51: ...51 NOTES...

Страница 52: ...300 Maddox Simpson Parkway Lebanon TN 37090 Phone 615 889 8900 Fax 615 547 1000 Technical Service email 2tech lochinvar com www Lochinvar com Copyright 2014 Lochinvar LLC All rights reserved...

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