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12

Some addition adjustment maybe required later to maintain 

a steady gas supply pressure.

5.  When  installing  multiple  water  heaters  in  the  same  gas 

supply  system  it  is  recommended  that  individual  positive 

lock-up gas pressure regulators be installed at each unit.

POWER SUPPLY

The water heaters covered in this manual require a 120 VAC, 

1Ø (single phase), 60Hz, 15 amp power supply and must also 

be electrically grounded in accordance with local codes or, in the 

absence of local codes, with the National Electrical Code, ANSI/

NFPA 70 or the Canadian Electrical Code, CSA C22.1.

WATER TEMPERATURE CONTROL AND MIXING VALVES

Water temperature over 125°F (52°C)

can cause severe burns instantly

resulting in severe injury or death.
Children, the elderly and the

physically or mentally disabled are at

highest risk for scald injury.
Feel water before bathing or

showering.
Temperature limiting devices such as

mixing valves must be installed

when required by codes and to

ensure safe temperatures at fixtures.

Water heated to a temperature which will satisfy clothes washing, 

dish washing, and other sanitizing needs can scald and cause 

permanent  injury  upon  contact.  Short  repeated  heating  cycles 

caused by small hot water uses can cause temperatures at the 

point of use to exceed the water heater’s temperature setting by 

up to 20°F (11°C).
Some  people  are  more  likely  to  be  permanently  injured  by 

hot  water  than  others. These  include  the  elderly,  children,  the 

infirm  and  the  physically/mentally  disabled. Table  5  shows  the 

approximate  time-to-burn  relationship  for  normal  adult  skin. 

If  anyone  using  hot  water  provided  by  the  water  heater  being 

installed fits into one of these groups or if there is a local code 

or state law requiring a certain water temperature at the point of 

use, then special precautions must be taken.
In addition to using the lowest possible temperature setting that 

satisfies the demand of the application a Mixing Valve should be 

installed at the water heater (see Figure 10) or at the hot water 

taps to further reduce system water temperature.
Mixing valves are available at plumbing supply stores. Consult 

a  Qualified  Installer  or  Service  Agency.  Follow  mixing  valve 

manufacturer’s instructions for installation of the valves.

TABLE 5.

Water Temperature 

°F (°C)

Time for 1st Degree Burn 

(Less Severe Burns)

Time for Permanent Burns 

2nd & 3rd Degree 

(Most Severe Burns)

110 (43)

(normal shower temp.)

116 (47)

(pain threshold)

116 (47)

35 minutes

45 minutes

122 (50)

1 minute

5 minutes

131 (55)

5 seconds

25 seconds

140 (60)

2 seconds

5 seconds

149 (65)

1 second

2 seconds

154 (68)

instantaneous

1 second

(U.S. Government Memorandum, C.P.S.C., Peter L. Armstrong, Sept. 15, 1978)

GAS SUPPLY SYSTEMS

Low pressure building gas supply systems are defined as those 

systems that cannot under any circumstances exceed 14” W.C. 

(3.49  kPa)  (1/2  PSI  Gauge).  These  systems  do  not  require 

pressure regulation. Measurements should be taken to insure 

that gas pressures are stable and fall within the requirements 

stated  on  the  water  heater  rating  plate.  Readings  should  be 

taken with all gas burning equipment off (static pressure) and 

with all gas burning equipment running at maximum rate (dynamic 

pressure). The gas supply pressure must be stable within 1.5” 

W.C. (0.37 kPa) from static to dynamic pressure to provide good 

performance. Pressure drops that exceed 1.5” W.C. (0.37 kPa) 

may cause rough starting, noisy combustion or nuisance outages. 

Increases  or  spikes  in  static  pressure  during  off  cycles  may 

cause failure to ignite or in severe cases damage to appliance 

gas valves. If your low pressure system does NOT meet these 

requirements, the installer is responsible for the corrections.
High Pressure building supply systems use pressures that exceed 

14” W.C. (3.49 kPa) (1/2 PSI Gauge). These systems must use 

field supplied regulators to lower the gas pressure to less than 

14” W.C. (3.49 kPa) (1/2 PSI Gauge). Appliances require gas 

regulators that are properly sized for the water heater input and 

deliver the rating plate specified pressures. Gas supply systems 

where pressure exceeds 5 PSI (34.5 kPa) often require multiple 

regulators  to  achieve  desired  pressures.  Systems  in  excess 

of 5 PSI building pressure should be designed by gas delivery 

professionals for best performance. Water heaters connected to 

gas supply systems that exceed 14” W.C. (3.49 kPa) (1/2 PSI 

Gauge) at any time must be equipped with a gas supply regulator.

GAS PRESSURE REQUIREMENTS

All models require a minimum gas supply pressure as shown in 

Table 3 on page 8. The minimum supply pressure is measured 

while  gas  is  flowing  (dynamic  pressure).  The  supply  pressure 

(dynamic) should never fall below that indicated in Table 3 page 

8. The  supply  pressure  should  be  measured  with  all  gas  fired 

appliances connected to the common main firing at full capacity. 

If  the  supply  pressure  drops  more  than  1.5”  W.C.  (0.37  kPa) 

as gas begins to flow to the water heater then the supply gas 

system including the gas line and/or the gas regulator may be 

restricted or undersized. See Supply Gas Regulator section and 

Gas Piping section of this manual. 
The gas control valve on all models has a maximum gas supply 

pressure  limit  of  14"  W.C.  (3.48  kPa).  The  maximum  supply 

pressure is measured while gas is not flowing (static pressure).

SUPPLY GAS REGULATOR

The  maximum  allowable  gas  supply  pressure  for  this  water 

heater is 14 inches W.C. (3.48 kPa). Install a positive lock-up gas 

pressure regulator in the gas supply line if inlet gas pressure can 

exceed 14 inches W.C. (3.48 kPa) at any time. Regulators must 

be sized/used according to manufacturer's specifications.
If a positive lock-up regulator is required follow these instructions:

1.  Positive lock-up gas pressure regulators must be rated at or 

above the input Btu/hr rating of the water heater they supply.

2.  Supply gas regulators shall have inlet and outlet connections 

not less than the minimum supply gas line size for the water 

heater they supply. See Table 7 on page 24.

3.  Positive  lock-up  gas  pressure  regulator(s)  should  be 

installed no closer than 3 feet (1 meter) and no farther than 8 

feet (2.4 meters) of equivalent length from the water heater’s 

inlet gas connection.

4.  After installing the positive lock-up gas pressure regulator(s) 

an initial nominal supply pressure setting of 7.0” W.C. (1.74 

kPa)  while  the  water  heater  is  operating  is  recommended 

and  will  generally  provide  good  water  heater  operation. 

INSTALLATION REQUIREMENTS

Содержание CLN 120080

Страница 1: ...her appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor...

Страница 2: ...51 TABLE OF CONTENTS SAFE INSTALLATION USE AND SERVICE 3 APPROVALS 3 GENERAL SAFETY INFORMATION 4 Precautions 5 Grounding Instructions 5 Hydrogen Gas Flammable 5 INTRODUCTION 6 Abbreviations Used 6 Q...

Страница 3: ...of California to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances WARNING This product contains a chemical known to the St...

Страница 4: ...nce with NFPA 54 Use joint compound or Teflon tape compatible with propane gas Fire and Explosion Hazard Turn off gas lines during installation Contact a qualified installer or service technician for...

Страница 5: ...ot water system If hydrogen is present there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow THERE SHOULD BE NO SMOKING OR OPEN FLAME NEAR THE FAUCE...

Страница 6: ...ything on the first few pages RE AD THE ENTIRE MANUAL BE FORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER 2 The installation must conform with these instructions and the local code authority hav...

Страница 7: ...of high limit switch operation the water heater cannot be restarted unless the water temperature is reduced to approximately 120 F 49 C The high limit reset button on the front of the control then ne...

Страница 8: ...307 LPH 1818 1636 1309 1212 1091 935 909 818 727 654 606 595 545 519 503 467 CLN199080 199 81 80 GPH 531 478 382 354 319 273 265 239 212 191 177 174 159 152 147 137 58 307 LPH 2009 1808 1447 1340 120...

Страница 9: ...he panel must be strong enough to carry the weight of the heater when full of water A service clearance of at least 24 61 cm should be maintained from serviceable parts TABLE 4 MINIMUM CLEARANCES TO C...

Страница 10: ...instruction labels from the manufacturer for placement on the blanket directly over the existing labels DO inspect the insulation blanket frequently to make certain it does not sag thereby obstructing...

Страница 11: ...me circulating pumps are manufactured with sealed bearings and do not require further lubrication Some circulating pumps must be periodically oiled Refer to the pump manufacturer s instructions for lu...

Страница 12: ...with all gas burning equipment running at maximum rate dynamic pressure The gas supply pressure must be stable within 1 5 W C 0 37 kPa from static to dynamic pressure to provide good performance Press...

Страница 13: ...1 and Water Piping Diagrams starting on page 35 TEMPERATURE PRESSURE RELIEF VALVE Explosion Hazard Temperature Pressure Relief Valve must comply with ANSI Z21 22 CSA 4 4 and ASME code Properly sized t...

Страница 14: ...ve is not intended for the constant relief of thermal expansion A properly sized thermal expansion tank must be installed on all closed systems to control thermal expansion see Closed Water Systems an...

Страница 15: ...ening required to provide the free area specified Where the louver and grille design and free area are not known it shall be assumed that wood louvers will have 25 free area and metal louvers and gril...

Страница 16: ...hes 300 mm of the top of the enclosure shall be provided See Figure 14 The water heater shall have clearances of at least 1 inch 25 mm from the sides and back and 6 inches l50 mm from the front of the...

Страница 17: ...aggregate input rating of all appliances installed in the enclosure Each opening shall not be less than 100 square inches 645 cm2 OUTDOOR AIR THROUGH TWO VERTICAL DUCTS The illustrations shown in thi...

Страница 18: ...Fuel Gas Code ANSI Z223 1 and with the Category I Venting Tables If any part of the vent system is exposed to ambient temperatures below 40 F 4 4 C it must be insulated to prevent condensation Do not...

Страница 19: ...sands of Btu hr Manifold and Common Vent Diameter Inches 2 308 000 7 7 6 6 6 6 6 6 3 462 000 8 8 7 7 7 6 6 6 4 616 000 9 9 9 8 8 7 7 6 Model CLN180080 THRU 199100 Input 180 000 and 199 000 Btu hr Tota...

Страница 20: ...8 8 7 7 7 6 6 Number of Heaters Combined Input Btu hr 2 620 000 12 10 10 9 9 8 8 7 3 930 000 14 14 12 12 10 10 9 9 4 1 240 000 16 14 14 14 12 12 10 9 Model CLN366085 Input 366 000 btu hr Total Vent He...

Страница 21: ...installation of the water piping begins 1 Water Temperature Control and Mixing Valves on page 12 2 Dishwashing Machines on page 13 3 Temperature Pressure Relief Valve on page 13 4 Closed Systems and T...

Страница 22: ...inlet water connection requires an inlet dip tube refer to figure 19 The tube is supplied in the heater Follow caution labels if applying heat to this fitting Do not allow pipe dope to contact the pla...

Страница 23: ...sing In this case 200 C rated wire must be used The controls of this water heater are polarity sensitive Be certain to properly wire the hot and neutral connections 24V 24V GND GND PV MV PV MV SPARK 4...

Страница 24: ...e Before attaching the gas line be sure that all gas pipe is clean on the inside To trap any dirt or foreign material in the gas supply line a sediment trap must be incorporated in the piping see Figu...

Страница 25: ...from faucets after extended periods of non use 1 Close the Main Gas Shutoff Valve see Figure 21 on page 24 2 Purge all air from the supply gas line up to the water heater s Main Gas Shutoff Valve 3 W...

Страница 26: ...pply gas regulator as necessary Adjust the supply gas regulator s per the regulator manufacturer s instructions to achieve the required static and dynamic supply gas pressure Multiple Water Heater Ins...

Страница 27: ...n off the 24vac power to the blower relay and the Ignition Control and the unit will be in standby mode until another call for heat is initiated by the thermostat See the flow chart on page 28 for mor...

Страница 28: ...NO Blower power relay is energized to start blower Igni onControlprovidespowertoSpark IgniterandPilotGasValveandmonitors FlameSensortodetermineifBurnerislit 24VAC power to the Igni on Control and self...

Страница 29: ...thermal expansion in a closed system See Closed Water Systems and Thermal Expansion on page 13 The Temperature Pressure Relief Valve is not intended for the constant relief of thermal expansion Temper...

Страница 30: ...this manual 11 Turn on the electrical supply to place the water heater back in operation 12 Turn on the gas supply to the water heater at the Main Gas Shutoff Valve 13 Allow the water heater to compl...

Страница 31: ...ut opening and scrape out any loose deposits of scale or sediment This is an economical way to avoid unnecessary usage of the deliming solution Repeat the opening and closing of the cold water inlet v...

Страница 32: ...plying Teflon tape or paste to threads Tighten firmly by hand and use wrench or adjustable pliers to check for secure connection Do not over tighten to avoid damage to threads and fittings Prepare the...

Страница 33: ...ot be restarted unless the water temperature is reduced to approximately 120 F 49 C The high limit reset button on the front of the thermostat then needs to be depressed See Figure 2 for the location...

Страница 34: ...blockage and or flue gas exhaust blockage Water temperature too hot Thermostat set too high Set thermostat to a lower setting Rumbling Sediment accumulation on bottom of tank Drain a quantity of water...

Страница 35: ...should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TE...

Страница 36: ...ostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Страница 37: ...and the storage tank s MULTI FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BAL...

Страница 38: ...mp between the water heater s and the storage tank s MULTI FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VA...

Страница 39: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 40: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 41: ...t should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Страница 42: ...EMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SU...

Страница 43: ...VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES C...

Страница 44: ...LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING...

Страница 45: ...an the Tank Temperature Control MULTI FLUE 3 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT B...

Страница 46: ...than the Tank Temperature Control MULTI FLUE 3 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PO...

Страница 47: ...RE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED...

Страница 48: ...perature Control MULTI FLUE 4 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPE...

Страница 49: ...emperature Control MULTI FLUE 4 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE T...

Страница 50: ...NOTES 50...

Страница 51: ...51 NOTES...

Страница 52: ...300 Maddox Simpson Parkway Lebanon TN 37090 Phone 615 889 8900 Fax 615 547 1000 Technical Service email 2tech lochinvar com www Lochinvar com Copyright 2014 Lochinvar LLC All rights reserved...

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