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User’s Information Manual

2  

Maintenance schedule

8

WARNING

Have leaks fixed at once by a qualified
service technician. Failure to comply could
result in severe personal injury, death, or
substantial property damage.

Operate relief valve

1.

Before proceeding, verify that the relief valve outlet has 
been piped to a safe place of discharge, avoiding any 
possibility of scalding from hot water.

WARNING

To avoid water damage or scalding due to
valve operation, a metal discharge line
must be connected to the relief valve outlet
and run to a safe place of disposal. This
discharge line must be installed by a
qualified heating installer or service
technician in accordance with the
instructions in the Knight Boiler
Installation and Operation Manual. The
discharge line must be terminated so as to
eliminate possibility of severe burns or
property damage should the valve
discharge.

2.

Read the boiler pressure/temperature gauge to make 
sure the system is pressurized.

Lift the relief valve 

top lever slightly, allowing water to relieve through 
the valve and discharge piping.

3.

If water flows freely, release the lever and allow the valve 
to seat. Watch the end of the relief valve discharge pipe 
to ensure that the valve does not weep after the line has 
had time to drain. If the valve weeps, lift the seat again to 
attempt to clean the valve seat. If the valve continues to 
weep afterwards, contact your qualified service 
technician to inspect the valve and system.

4.

If water does not flow from the valve when you lift the 
lever completely, the valve or discharge line may be 
blocked. Immediately shut down the boiler, following 
the operating instructions on pages 9 and 10 of this 
manual. Call your qualified service technician to inspect 
the boiler and system.

Shut boiler down (unless boiler is used
for Domestic Water)

1.

Follow “To Turn Off Gas to Appliance” on pages 9 and 10 
of this manual.

2.

Do not drain the system unless exposure to freezing 
temperatures will occur.

3.

Do not drain the system if it is filled with an antifreeze 
solution.

4.

DO NOT shut down boilers used for domestic water 
heating, they must operate year-round.

Check automatic air vents

1.

Reference FIG. 3 below.

2.

Remove the caps (FIG. 3 – “A”) from the automatic air 
vents in the system and check operation by slightly 
depressing valve “B” (FIG. 3) with the tip of a 
screwdriver.

3.

If the air vent valve appears to be working freely and not 
leaking, replace cap “A”, twisting the cap all the way on.

4.

Loosen cap “A” one turn to allow vent to operate.

5.

Have the automatic air vent(s) replaced if it does not 
operate correctly.

3.

Replace the front access door.

Test low water cutoff (if installed)

1.

If the system is equipped with a low water cutoff, test the 
low water cutoff periodically during the heating season,
following the low water cutoff

manufacturer’s 

instructions.

Reset button (low water cutoff)

1.

Testing the low water cutoff shuts the unit off. Press the 
RESET button on the low water cutoff to turn the unit 
back on.

Check boiler piping (gas and water)

1.

Remove the boiler front access door and perform a gas 
leak inspection per steps 1 through 7 of the Operating 
Instructions on pages 9 and 10. If gas odor or leak is 
detected, immediately shut down the boiler following the 
procedures on pages 9 and 10. Call a qualified service 
technician.

2.

Visually inspect for leaks around water piping.
Also inspect the  circulators, relief valve, and fittings.
Immediately call a qualified service technician to repair 
any leaks.

Figure 3 

Automatic Air Vent

Содержание 80 - 500

Страница 1: ...flammable vapors are likely to be present WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas...

Страница 2: ...life of the product DANGER WARNING CAUTION CAUTION NOTICE DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING indicates a potentiall...

Страница 3: ...al supply to the circulator Instead shut off the gas supply at a location external to the appliance Do not use this boiler if any part has been under water The possible damage to a flooded appliance c...

Страница 4: ...hments Swimming pools Metal fabrication plants Beauty shops Refrigeration repair shops Photo processing plants Auto body shops Plastic manufacturing plants Furniture refinishing areas and establishmen...

Страница 5: ...re than 54 F above return water temperature If combustion or performance indicate need Clean heat exchanger Remove and clean burner using compressed air only Clean the blower wheel Owner maintenance s...

Страница 6: ...or fluorine if allowed to contaminate the boiler intake air will cause acidic condensate in the boiler This will cause significant damage to the boiler if allowed to continue Read the list of potentia...

Страница 7: ...Call your qualified service technician to inspect the boiler and system 5 Leave the top of the 1 2 inch tee OPEN This is needed as a vacuum break 6 Do not expose condensate line to freezing temperatu...

Страница 8: ...s on pages 9 and 10 of this manual Call your qualified service technician to inspect the boiler and system Shut boiler down unless boiler is used for Domestic Water 1 Follow To Turn Off Gas to Applian...

Страница 9: ...User s Information Manual 9 3 Operating instructions Models 80 285...

Страница 10: ...User s Information Manual 10 3 Operating instructions 3 Operating instructions Models 399 500...

Страница 11: ...s Information Manual 11 4 SMART SYSTEM control module Figure 4 Control Panel Knight boiler control module Use the control panel FIG 4 to set temperatures operating conditions and monitor boiler opera...

Страница 12: ...the installer access code Have your qualified service technician reference the Knight Boiler Service Manual Saving parameters reference parameter table on page 13 of this manual To save parameters an...

Страница 13: ...es Yes Yes 7 Night Setback Times 14 Yes Yes Yes Yes B 1 SH Set Point User 14 Yes Yes Yes Yes E 1 DHW Boiler Set Point 15 Yes Yes Yes Yes 2 SH DHW Switching Time 15 Yes Yes Yes Yes F 5 Outdoor Air Shut...

Страница 14: ...an be changed by the user or the installer by accessing parameter A6 The temperature range for this parameter is 32 F to 140 F The feature is turned off with a setting of 32 F The default value is 32...

Страница 15: ...F to 120 F The default value is 80 F Outdoor air shutdown differential The outdoor air shutdown differential parameter is the number of degrees below parameter F5 the outdoor air temperature must go...

Страница 16: ...an additional 10 seconds to clear the combustion chamber and vent system of residual flue products Service The unit has been placed in a temporary mode that will allow the unit to fire at 100 of rate...

Страница 17: ...e outdoor air sensor wires or the sensor itself has become grounded Press the Next arrow key on the SMART SYSTEM display to access Screen 4 4 FLUE F The control will display the flue temperature Open...

Страница 18: ...mote thermostat and has not powered the system pump ON The control has received a call for heat from a remote thermostat and has powered the system pump Delay The system call for heat has been satisfi...

Страница 19: ...User s Information Manual 19 5 Notes...

Страница 20: ...KB USER 01 09 05...

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