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2.5 Overview of the appliance

NG(A) CASTORE XL iQ

Figure 1: Overview of the appliance

#

Description

1

Green operating status LED

2

Red alarm or pre-alarm signal LED

3

128x64 pixel LCD touch-screen with START/STOP button

4

Power connector and switch

5

I/O connector for remote control

6

RS232 serial communication port

7

RS485 #2 serial communication port

8

RS485 #1 serial communication port

(RESERVED)

9

N2 outlet

10

Gas outlet (if featured)

*1

11

Gas outlet (if featured)

*1

12

N2 UHP outlet (if featured)

13

Condensate drain

14

N2 outlet pressure gauge

15

Gas outlet pressure gauge (if featured)

*1

16

Gas outlet pressure gauge (if featured)

*1

*1

for detailed specifications see 5.3

Operating manual NG(A) CASTORE XL iQ

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Содержание NG CASTORE XL iQ 20

Страница 1: ...0 40 40 20 60 EVOQ MP AES QSight SS QSight DS SCIEX SCIEX 7500 Operating manual LNI Swissgas 03 2021 V14 LNI Swissgas srl www lni swissgas eu info lni swissgas eu Registered office Logistics centre Vi...

Страница 2: ...ght and dimensions 19 2 4 1 Weight 19 2 4 2 Dimensions 19 2 5 Overview of the appliance 20 3 Receiving the appliance 21 3 1 Packing list 21 4 Available accessories not included to be requested separat...

Страница 3: ...s 47 9 2 NG A CASTORE XL iQ working 80 of its maximum power 48 9 2 1 Note 48 9 3 Access for maintenances 49 9 3 1 Replace the Compressor air intake filter and N2 stage filters units without carbon col...

Страница 4: ...r supply frequency and power label with fuses rating when replacing one or more fuses use only fuse s that comply with the specifications indicated Warning Mechanical moving parts Indicated in the uni...

Страница 5: ...ind a problem that you cannot solve with this manual 1 3 Safety information Nitrogen build up may lead to a lack of oxygen and therefore create the risk of asphyxia Do not use the appliance until the...

Страница 6: ...nder no circumstances be modified or tampered with to avoid creating situations of danger in which case the manufacturer declines all liability for any resulting damage The manufacturer and or reselle...

Страница 7: ...DryAir OUTLET Purge Option 6920 71 80 Filter A Filter B Filter D The nitrogen generators described in this manual thanks to its built in scroll compressor are able to provide by itself the necessary q...

Страница 8: ...Q 20 FULL RANGE power supply voltage 115 240 VAC 6920 70 40 1 NG CASTORE XL iQ 40 6920 70 50 1 NG CASTORE XL iQ 50 6920 70 70 1 NG CASTORE XL iQ 70 6920 70 21 1 NGA CASTORE XL iQ 20 40 6920 70 41 1 NG...

Страница 9: ...71 90 Communication LCD with touch screen Standard RS485 Standard RS232 For service General data Power supply voltage min Max 220 240 Vac 10 50 60 Hz 115 240 Vac 10 50 60 Hz Connection type IEC C20 N...

Страница 10: ...e IEC C20 Nominal power Max 1 8 KW 1 5 KW Net weight 175 kg 185 kg Noise level 45 dB Unit fuse F1 10x38mm 15A 600Vac T class CC 15A 600Vac T class CC Unit fuse F2 10x38mm 6A 600Vac T class CC Inverter...

Страница 11: ...ction type IEC C20 Nominal power Max 1 5 KW Net weight 185 kg Noise level 50 dB Unit fuse F1 10x38mm 15A 600Vac T class CC Unit fuse F2 10x38mm 6A 600Vac T class CC Inverter protection fuses F3 F4 10x...

Страница 12: ...C C20 Nominal power Max 2 2 KW 1 9 KW Net weight 175 kg 185 kg Noise level 50 dB Unit fuse F1 10x38mm 15A 600Vac T class CC 20A 600Vac T class CC Unit fuse F2 10x38mm 6A 600Vac T class CC Inverter pro...

Страница 13: ...60 Hz Connection type IEC C20 Nominal power Max 1 8 KW 1 5 KW Net weight 180 kg 190 kg Noise level 50 dB Unit fuse F1 10x38mm 15A 600Vac T class CC 15A 600Vac T class CC Unit fuse F2 10x38mm 6A 600Va...

Страница 14: ...60 Hz Connection type IEC C20 Nominal power Max 2 0 KW 1 7 KW Net weight 180 kg 190 kg Noise level 50 dB Unit fuse F1 10x38mm 15A 600Vac T class CC 20A 600Vac T class CC Unit fuse F2 10x38mm 6A 600Va...

Страница 15: ...60 Hz Connection type IEC C20 Nominal power Max 2 0 KW 1 7 KW Net weight 180 kg 190 kg Noise level 50 dB Unit fuse F1 10x38mm 15A 600Vac T class CC 20A 600Vac T class CC Unit fuse F2 10x38mm 6A 600Va...

Страница 16: ...50 60 Hz Connection type IEC C20 Nominal power Max 1 9 KW 1 7 KW Net weight 180 kg 190 kg Noise level 50 dB Unit fuse F1 10x38mm 15A 600Vac T class CC 20A 600Vac T class CC Unit fuse F2 10x38mm 6A 600...

Страница 17: ...10 50 60 Hz Connection type IEC C20 Nominal power Max 2 0 KW 1 9 KW Net weight 180 kg 190 kg Noise level 50 dB Unit fuse F1 10x38mm 15A 600Vac T class CC 20A 600Vac T class CC Unit fuse F2 10x38mm 6A...

Страница 18: ...Hz Connection type IEC C20 Nominal power Max 1 7 KW 1 5 KW Net weight 180 kg 190 kg Noise level 50 dB Unit fuse F1 10x38mm 15A 600Vac T class CC 15A 600Vac T class CC Unit fuse F2 10x38mm 6A 600Vac T...

Страница 19: ...Hz Connection type IEC C20 Nominal power Max 1 9 KW 1 7 KW Net weight 180 kg 190 kg Noise level 50 dB Unit fuse F1 10x38mm 15A 600Vac T class CC 20A 600Vac T class CC Unit fuse F2 10x38mm 6A 600Vac T...

Страница 20: ...Vac 10 50 60 Hz 115 240 Vac 10 50 60 Hz Connection type IEC C20 Nominal power Max 1 9 KW 1 7 KW Net weight 180 kg 190 kg Noise level 50 dB Unit fuse F1 10x38mm 15A 600Vac T class CC 20A 600Vac T class...

Страница 21: ...age min Max 220 240 Vac 10 50 60 Hz 115 240 Vac 10 50 60 Hz Connection type IEC C20 Nominal power Max 1 9 KW 1 7 KW Net weight 180 kg 190 kg Noise level 50 dB Unit fuse F1 10x38mm 15A 600Vac T class C...

Страница 22: ...nly NG CASTORE XL iQ 175 195 NGA CASTORE XL iQ 180 200 Full range power supply voltage NG CASTORE XL iQ 185 205 NGA CASTORE XL iQ 190 210 Table 2 Weight of the various models 2 4 2 Dimensions A 73 cm...

Страница 23: ...connector for remote control 6 RS232 serial communication port 7 RS485 2 serial communication port 8 RS485 1 serial communication port RESERVED 9 N2 outlet 10 Gas outlet if featured 1 11 Gas outlet if...

Страница 24: ...ing material Quantity Description Picture 1 Schuko power supply cable IEC320 C19 1 USB key containing user manuals electronic format requires a PC with PDF reader 1 Key to open the side panels e g ser...

Страница 25: ...box For NG A CASTORE XL iQ series have been developed two regulators boxes 6920 71 30 Box with two pressure regulators N2 outlet and Dry Air outlet 6920 71 40 Box with three pressure regulators N2 ou...

Страница 26: ...ng up the regulator box on hooks 10 Holes to fix the regulator box to a wall Weight and dimensions Dimensions A 30 5 cm 12 B 20 5 cm 8 07 C 17 0 cm 6 69 Weight 6920 71 30 3 5 kg 6920 71 40 4 kg Regula...

Страница 27: ...egulator Box 6920 71 30 2 outlets Basic installation using Regulator Box 6920 71 40 3 outlets Pressure regulators boxes are useful when the application is more than 5 meters farther from the gas sourc...

Страница 28: ...cm If the unit is positioned under a laboratory desk leave sufficient clearance al the sides and leave clearance at the rear to permit a good air circulation Place the unit in a position that allows...

Страница 29: ...3 Dry Air outlet 1 4 UHP N2 outlet optional 6920 71 90 installed 5 Condensate drain outlet NGA CASTORE XL iQ SCIEX SCIEX 7500 Description Type of fitting 1 N2 outlet 1 4 SWAGELOK compatible 2 Dry Air...

Страница 30: ...e for any damage caused by failure to earth the appliance The unit power supply must be protected by the following devices Magneto thermic switch 20A Class A differential Switch The appliance must onl...

Страница 31: ...ndensate drain 7 Connect power cable and switch ON the unit 2 Set the working pressure N2 and Dry Air see 8 1 Remove the side panel 8 using the provided key to unscrew the lock s Adjust the pressure u...

Страница 32: ...tee the N2 UHP outlet purity level 6 2 Shutting down List of operations to be performed before powering off the generator at the power switch Switch the generator OFF by pressing START STOP or from th...

Страница 33: ...access the current menu or set a value swipe down to go back up one menu level or exit a setting without saving the changes at the bottom of each menu there is a bar highlighting the position of the...

Страница 34: ...mmary screen Description 1 Production status LED 2 Pre alarm alarm signal LED 3 START STOP button 4 System status and pre alarm messages 5 Nitrogen outlet pressure effective N2 outlet value only with...

Страница 35: ...generation and the generator continues to produce nitrogen Table 4 System status 7 3 Starting and stopping nitrogen production When display shows the summary screen pressing START STOP displays the f...

Страница 36: ...er and or the manufacturer for further information 7 4 2 Auxiliary connections At the rear of the generator are located the serial communication ports RS232 RS485 and a Digital I O input useful for re...

Страница 37: ...button The meaning of the LEDs is specified in the following table Green LED PRODUCTION Yellow LED LINK Red LED ALARM Description OFF OFF OFF OFF no power supply OFF OFF ON Communications failure or...

Страница 38: ...LAN with RS485 2 Perform this operation for each generator 6930 71 001 NG CASTORE XL 3 2 1 6930 71 000 6930 71 002 NG CASTORE XL NG CASTORE XL 6930 71 001 4 NG CASTORE XL Figure 14 Electrical connecti...

Страница 39: ...to the system To access the status screen simply scroll the touch screen from right to left or vice versa The following data are displayed for each of the generators Master Generator that reads and co...

Страница 40: ...ver to enable the communication vis USB running the follow program CDM v2 10 00 WHQL Certified exe Start the program PBOX LAN configuration V10 exe Set in the table the same generators number as the o...

Страница 41: ...oint on the touch screen for half a second when the summary screen is displayed The main menu includes the following options Adjust Set Pressure Setup History Diagnostics Counters Maintenances To scro...

Страница 42: ...dify the AIR pressure value To confirm the settings simply press the centre of the screen for at least half a second To cancel the changes swipe the screen from the top down Using the provided key 1 u...

Страница 43: ...mperature unit of measure C C F External Tank Defines the capacity of the external tank in litres 0 0 250 0 0 0 l Enable beeper Allows to enable disable the LCD beeper Yes No Yes Remote contact Define...

Страница 44: ...cancel the changes and go back up a level swipe the screen from top to bottom 8 2 4 Pressure Unit From the main menu scroll the screens to the left or right until displaying the Setup submenu Press th...

Страница 45: ...half a second to set the parameter Touch the arrow keys to modify the value To confirm press the centre of the screen for at least half a second To cancel the changes and go back up a level swipe the...

Страница 46: ...enu scroll the screens to the left or right until displaying the Setup submenu Press the touch screen for half a second Scroll to the right or left until the Backlight Time submenu is displayed Touchi...

Страница 47: ...ty referred to the percentage of O2 residual If this function has not been activated by the manufacturer or is not available the display shows the message Disabled If enabled in Diagnostic pages are a...

Страница 48: ...If this function has not been activated by the manufacturer or is not available the display shows the message Disabled Operating manual NG A CASTORE XL iQ 45...

Страница 49: ...displaying the system counters Life Time Generator life time Work Time Total generator production timed Energy Energy consumed Service 1 number of hours remaining until the next 7999 service 1 Servic...

Страница 50: ...nd maintenance operations required to ensure correct operation of the appliance In these cases the system activates pre alarm messages nitrogen production still continues to remind the user to complet...

Страница 51: ...ssor head fan 1 Check the motor compressor coupling status Replace the Tip seal set of compressor head Grease the compressor head see 9 2 1 Replace the rubber element of motor compressor coupling Repl...

Страница 52: ...generator is fitted with removable panels Two side panels 1 2 closed by locks openable using the provided key Once the required maintenance has been performed close and secure the panels using the pr...

Страница 53: ...the correct installation in each filter there is a label indicating the filter code FILTER A FILTER B and FILTER C It is recommended to replace one cartridge at a time with a new one with the same cod...

Страница 54: ...re the correct installation in each filter there is a label indicating the filter code FILTER A FILTER B and FILTER D It is recommended to replace one cartridge at a time with a new one with the same...

Страница 55: ...replace the carbon filter column Remove the side panel 1 Unscrew the four screws and remove the metal support 2 in version with new dryer it may also be necessary to remove the filter bowl to access...

Страница 56: ...alarm 5 Service 1 Once all of the operations have been completed proceed as follows to confirm maintenance Service 1 This operation resets the corresponding pre alarm and counter for future service w...

Страница 57: ...setted pressure from at least 60 seconds Check for any leaks in the line if the problem persists contact service 11 N2 Press Too Low N2 pressure does not reach the setted pressure from at least 60 se...

Страница 58: ...e Try restarting the system ONCE ONLY if the problem persists contact service 21 UEO Press Sens Damage Fault reading the value of the pressure sensors connected to the UEO module Try restarting the sy...

Страница 59: ...service 7 Over Pressure Internal pressure value over the allowed limit Try restarting the system ONCE ONLY if the problem persists contact service 8 Air Leaks The compressor motor has worked for four...

Страница 60: ...11 How to request service To request service and or for any further information on operation of the appliance please contact your local reseller Operating manual NG A CASTORE XL iQ 57...

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