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Mini-Mite™ Tube Furnace 

UP150 Controller Operation 

11 

7.3.5  Changing a Program 

To make changes  ONLY  to the target temperature and 

segment length  times  for  simple  program  operation,  follow 

these steps: 

1.

Make  sure  the indicators beside "RUN"  and "L"  on the

controller  face are off. If either indicator  is on, press and hold

the 'SET/ENT' button until the display shows  'modE'. Select

‘rES’ in the lower  display  with the 'arrow' buttons. Press and

release  the  'SET/ENT' button  once.

2.

Press the 'SET/ENT' button for 3 seconds to display "modE" in the

upper display and "rES" in the lower display. Press and release 

‘SET/ENT' repeatedly to display "LoC". Make sure the value 

below "LoC" is "0" (zero). If it is not "0", use 'DOWN' arrow to

select "0" and press and release "SET/ENT" button to register the

change to "0".

3.

Press and release the ‘SET/ENT’ button once to show "PrG" on

the upper display.

4.

Press the ‘UP’ arrow to make the lower value "1".

5.

Press and release ‘SET/ENT' button twice to display "SP1". Using

the arrow buttons to revise the target setpoint.

6.

Press and release ‘SET/ENT' button twice to display "tm1". Using

the arrow buttons to revise the segment time length needed to get

to the target setpoint ‘SP1’.

7.

Press and release ‘SET/ENT' button to display other setpoints

and segment time lengths. Use the arrow buttons to change the 

temperature setpoints and time lengths. Press and release the 

'SET/ENT' button to register any new values,

8.

Press and HOLD the ‘SET/ENT’ button for 3 seconds to exit the 

program menu and return to the reset or standby display.

7.4  Auto Tuning the UP150 Controller 

Auto tuning  maximizes the performance  of the chamber  at a 

selected  temperature with the product  load’s characteristics, 

by operating  with  the quickest response  and minimal 

temperature overshoot. 
Factory  settings  are for  general  purposes,  but your  process can 

be  enhanced  through  the  auto  tune  feature.  To  obtain  this 

maximum  performance,  follow  these  steps  to  auto  tune  the 

controller. 

1. Load  the chamber with materials  that have  the same mass

and thermal  characteristics as an actual  product  load. 

2. Operate the chamber to the process temperature.

3. Start the Auto Tune: Press and hold the 'SET/ENT' button for 

three seconds to display the "modE" parameter of the 

Operating Parameter menu.

4. Press and release the 'SET/ENT' button five times to advance

to the "At” parameter.

5. Press and release the ‘UP’ arrow button to show "on" in the

lower display.

6. Press the 'SET/ENT' button once to enter the auto tune mode

and exit the Operating Parameters menu.

7. The controller will cycle three times through a heating and 

cooling pattern, measuring the characteristics of the load and 

chamber temperature controls. During the auto tuning, 'At' will

alternately flash with the measured temperature (PV) display to

indicate that the auto tuning is in progress. The length of time 

for the auto tune varies with the load, chamber size and 

temperature selected.

8. The auto tune is completed when the regular display of the

measured temperature is shown without the "At" value flashing.

The chamber should now operate to the process temperature

with the given product load, with the quickest response and

minimal temperature overshoot.

9. If the process temperature or load changes significantly,

another auto tune session may be necessary to optimize the

chamber performance.

To interrupt  the auto tune before it is completed,  simply  turn off 

the  power  to  the  controller  and  unit.  When  the  power  is 

restored the auto tune will not be operating. 

7.5  Temperature Offset Procedure 

The  purpose  of  this  procedure  is  to  create  an  offset  in  the 

displayed temperature measurement for the Yokogawa model UP 

I 50 temperature controller. 

1. Operate  the oven  or furnace  chamber  to your  normal  stable

temperature  setpoint,  with an independent temperature

measurement  device  located  in the center  of the chamber. The 

controller  will be  'running' the program  or operating  in the local

mode to maintain  the temperature.

2. Note any difference in the controller's measured temperature

(upper value) and the independent  measurement.  If a difference 

of greater than 1oc is noted proceed with the following steps.

3. Press and hold the "SET/ENT" button for 3 seconds to display 

"modE".

4. Verify the button lockout parameter will give access to make this

display offset. Press and release the "SET/ENT" button twelve

times to display "LoC". The value 0 (zero) displayed will give full

access and is necessary to make the display offset changes

desired. If the value displayed is 1 or 2, use the "down arrow"

button to make 0 (zero) and press and release the "SET/ENT"

button to register this change.

5. Press and release the "SET/ENT" button twelve times to display 

"bS" and the current offset value.

6. Select the offset value with the arrow buttons that is needed to 

make this controller display correctly.

For example, if the independent  measurement is 553°C, the

controller Temperature  measurement  display shows 550°C, and 

the current controller offset (bS) is -2, then make the controller

display offset "+I" [(+3 needed  (-2 current offset)= (+1 

new offset)].

7. Press and release the "SET/ENT" button once to register this new 

offset value. Press and hold the "SET/ENT" button for 3 seconds

to exit this controller menu.

8. Operate the controller to the same temperature to stabilize the

chamber to check for any further variations between the controller

and the independent measurement.  Repeat steps 2- 7 as

necessary.

9. This completes the display offset procedure for the Yokogawa

model UP150 temperature controller. If the button lockout

parameter "LoC" was originally on a value of 1 or 2, repeat steps

3 & 4 to return to this original value.

Contact  Technical  Service  at 1-800-438-4851 if you have 

any questions. 

Содержание Mini-Mite TF550 A

Страница 1: ...s 2 Pre Installation 2 Installation 3 Start Up 4 Operation UT150 Controller 4 Operation UP150 Controller 7 Communication Option 13 F Maintenance 15 Troubleshooting 19 Replacement Parts and Wiring Diag...

Страница 2: ...ature 5 6 3 Setting the Overtemperature Protection OTP Temperature 5 6 4 Changing Between Celsius and Fahrenheit 5 6 5 Setting the Ramp to Setpoint Rate 6 6 6 Auto Tuning the Controller 6 7 UP150 Cont...

Страница 3: ...le Controllers 14 9 Maintenance 15 9 1 Thermocouple Replacement 15 9 2 Overtemperature Alarm Protection OTP 16 9 3 Solid State Relay Replacement 16 9 4 Power Relay Replacement 16 9 5 Temperature Contr...

Страница 4: ...r precise temperature setpoint and display Microprocessor automatically optimizes control parameters during furnace operation Main power ON OFF switch on control panel Type K Thermocouple 1 2 Specific...

Страница 5: ...s equipment read the applicable MSDS Material Safety Data Sheets at the back of this manual WARNING When installing maintaining or removing the fiberglass insulation the following precautions will min...

Страница 6: ...p inspect the furnace s wiring connections 1 Remove the corner screws on the back panel of the furnace and detach the back panel 2 Check that the thermocouple is securely mounted and undamaged 3 Check...

Страница 7: ...1 Turn furnace ON 2 Use the arrow keys to adjust the setpoint to 550 C Press the 3 SET ENT key to register the change Run the furnace for two hours at 550 C 4 Use the arrow keys to adjust the setpoin...

Страница 8: ...the display 2 Press SET ENT to register the new setpoint 6 3 Setting the Overtemperature Protection OTP Temperature The high limit alarm system with the temperature controller disables the heater out...

Страница 9: ...t the temperature setpoint To view the target setpoint during the ramp rate press and release an arrow button The lower display will show the setpoint next to the selected target setpoint Return to th...

Страница 10: ...ameter menus Whenever you change the value of a setpoint or parameter the decimal point flashes to remind you to register the changed value with SET ENT While in operating mode pressing this button st...

Страница 11: ...ed in this display mode The SET ENT button will register setpoint value changes until these values are changed again 7 2 3 Exiting Local Mode To exit Single Setpoint or Local Mode and turn off the ene...

Страница 12: ...t and not changed press and release the SET ENT button once to advance to the tM3 display 8 tM3 represents the third time period for the unit to reach the target setpoint selected in SP3 This selectio...

Страница 13: ...hold the DOWN RUN button making the RUN indicator illuminate At the end of this program the HLD hold indicator is illuminated to indicate this program is in the indefinite dwell at the last target te...

Страница 14: ...play to indicate that the auto tuning is in progress The length of time for the auto tune varies with the load chamber size and temperature selected 8 The auto tune is completed when the regular displ...

Страница 15: ...for this parameter and the others needed in the following steps 7 Select the appropriate value for the In parameter Press the UP or DOWN arrow buttons to make the lower display to the new value then...

Страница 16: ...h Dongle Dongle Copy Protection Key not detected on parallel port Click the OK button to acknowledge the message Without the copy protection key this diagnostic sampler software has a 20 minute time l...

Страница 17: ...gram C Verify the configuration values in the controller listed in the Table 4 on page 13 D Verify the values in the Ports Protocols window see step 6 in Section 8 3 8 7 Decimal Point Adjustment If th...

Страница 18: ...before attempting any maintenance to furnace or its controls Note For optimal performance the thermocouple should be replaced once a year In some situations a more frequent replacement schedule is rec...

Страница 19: ...efer to Figure 5 1 Remove the screws located on the left and right sides of the control panel 1 in Figure 5 2 Slide the panel assembly away from the unit to expose components 3 Locate the solid state...

Страница 20: ...with laboratory animals Animal studies to date are inconclusive No human exposure studies with this product have been reported To replace the heating unit complete the following steps refer to Figure...

Страница 21: ...Mini Mite Tube Furnace 18 Note Inspect all wire connections before reassembling the back panel WARNING Failure to check all wire connections may cause damage to the heating unit Figure 6 Heating Unit...

Страница 22: ...source Main switch is defective Replace power switch or controller Fuse s blown Replace fuse s and verify power connections Table 6 Furnace Troubleshooting Problem Solution Furnace temperature runs a...

Страница 23: ...9 1186 00B 7299 1186 00B Thermocouple Head 7214 2051 00A 7214 2051 00A Single Thermocouple 7299 1122 0BS 7299 1122 0BS Temperature Controller 303115H03 303115H03 Solid State Relay 102460 102460 Cord A...

Страница 24: ...21 WIRING DIAGRAM 304242101...

Страница 25: ...indberg Blue M s sole liability with respect to defective parts shall be as set forth in this warranty and any claims for incidental or consequential damages are expressly excluded 12 2 International...

Страница 26: ...203 Si02 II PRODUCT COMPOSITION Component CAS No Percent Exposure Limits 8 hr TWA Aluminosilicate NA Mixture 79 to 99 1 0 fibers cc Silica amorphous 7631 86 9 1 to 21 10 mg m3 ACGIH TLV 6 mg m3 OSHA P...

Страница 27: ...diarrhea C Skin Slightly to moderate irritating May cause irritation inflammation and rash D Eye Slightly to moderate irritating Abrasive action may cause damage to the outer surface of the eye E Inh...

Страница 28: ...ed In 1987 the International Agency for Research on Cancer IARC reviewed the carcinogenicity data on man made vitreous fibers including ceramic fiber glasswool rockwool and slagwool IARC classified ce...

Страница 29: ...Full face air purifying respirator with high efficiency particulate air HEPA filter cartridges or powered air purifying respirator PAPR equipped with HEPA filter cartridges Greater than 25 f cc or 50...

Страница 30: ...n any toxic chemicals subject to the reporting requirements of SARA Section 313 40 CFR 372 This product contains ceramic fibers which are on the State of California Proposition 65 list Safe Drinking W...

Страница 31: ...ed See Section VII table for respirator selection Removal or Tearout of Moldatherm Insulation Insulation surfaces should be lightly sprayed with water before removal to suppress airborne dust Spray ad...

Страница 32: ...ren die unter diese RoHS Anweisung fallen finden Sie unter www thermo com WEEERoHS Conformit WEEE Questo prodotto deve rispondere alla direttiva dell Unione Europea 2002 96EC in merito ai Rifiuti degl...

Страница 33: ...e equipment If available please provide the date purchased the source of purchase Lindberg Blue M or specific agent rep organization and purchase order number IF YOU NEED ASSISTANCE LINDBERG BLUE M SA...

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