background image

Page Number - 2

Form 403751

FlowMaster™ Rotary Driven Electric  Pump

Description

276041 - Pump for 5 Gal. Pail, speed range 9-93 RPM, 

 

maximum 5,000 psi used on wayside rail lubricators.

General Description

The Lincoln Industrial rotary DC electric pump uses a 12VDC 

motor and a two stage planetary gear drive.  Grease output is 

proportional to the pump RPM.  The pump is primarily de-

signed for centralized lubrication systems such as the Single 

Line Parallel, Single Line Progressive and Two Line systems.  

The pump is driven by the rotary motion of the electric motor.  

Rotary motion is converted to reciprocating motion through an 

eccentric crank mechanism.  The reciprocating action causes 

the pump cylinder to move up and down.  The unit is a positive 

displacement double acting pump as grease output occurs dur-

ing both the up and down stroke.  The pump motor employs an 

integral speed control capable of reducing pump speed to 10% 

of its maximum value.

During the down stroke, the pump cylinder is extended into the 

grease.  Through the combination of shovel action and vacuum 

generated in the pump cylinder chamber, the grease is forced 

into the pump cylinder.  Simultaneously, grease is discharged 

through the outlet of the pump.  The volume of grease during 

intake is twice the amount of grease output during one cycle.  

During the upstroke, the inlet check closes, and one half of 

the grease taken in during the previous stroke is transferred 

through the outlet check and discharged to the outlet port.  

Appropriate Use

• 

All pump models are exclusively designed to pump and 

  dispense lubricants using 12 VDC electric power.

• 

The maximum specification ratings should not be 

  exceeded.

• 

Any other use not in accordance with instructions will 

  result in loss of claims for warranty and liability.

Specialized equipment and knowledge is required for repair 

of this pump.  Contact the factory authorized warranty and 

service center nearest you for repair or adjustments other than 

maintenance specified in this manual.

Annual inspection by the factory authorized warranty and ser-

vice center nearest you is recommended.

A list of factory authorized warranty and service centers is 

available upon request.

Damaged Pumps

Any pump that appears to be damaged in any way, is badly 

worn or operates abnormally, shall be removed from use until 

repairs are made.  Contact the factory authorized warranty and 

service center nearest to you for repairs.

Table of Contents

Page

Safety …..…….…………............................................................2

Description................................................................................2

 

Appropriate Use..................................................................2

 

Pump Performance and Specifications..............................3

Installing the Pump.....................................................................3

Crank Case Oil............................................................................4

Maintenance and Repair.............................................................4

Pump Dimensions.....................................................................5

Repair Parts List..........................................................................9

Trouble Shooting......................................................................10

Safety

Read and carefully observe these operating instructions 

before unpacking and operating the pump!  The pump must 

be operated, maintained and repaired exclusively by persons 

familiar with the operating instructions.  Local safety regula-

tions regarding installation, operation and maintenance must 

be followed.

Operate this pump only after safety instructions and this ser-

vice manual are fully understood.

Indicates a potentially hazardous situation which, if not 

avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not 

avoided, may result in minor or moderate injury.

Safety Instructions

This equipment generates very high grease pressure.  

Inspection

If overpressurizing of the equipment is believed to have oc-

curred, contact the factory authorized warranty and service 

center nearest you for inspection of the pump.

Extreme caution should be used when operating this equip-

ment as material leaks from loose or ruptured 

components can inject fluid through the skin and into the 

body causing serious bodily injury.   Adequate protection is 

recommended to prevent splashing of material onto the skin 

or into the eyes.

If any fluid appears to penetrate the skin, get emergency 

medical care immediately.  Do not treat as a simple cut.  

Tell attending physical exactly what fluid was injected.

Содержание 276041

Страница 1: ...23A Form 403751 JULY 2008 FlowMaster 12 VDC Rotary Driven Electric Pump Series A Model 276041 5 Gal Size Foreign Patent Pending U S Patent Pending This FlowMaster Conforms to the European Directive fo...

Страница 2: ...nd service center nearest you for repair or adjustments other than maintenance specified in this manual Annual inspection by the factory authorized warranty and ser vice center nearest you is recommen...

Страница 3: ...lecting and installing system components Contact your Lincoln Industrial representative for assistance in designing a system to suit your specific needs The pump was tested in light weight oil which w...

Страница 4: ...2 With the pump in a full container of lubricant energize the pump Make sure all air has been expelled from the pump and even lubricant flow is achieved 3 Reattach the pump outlet line Never allow the...

Страница 5: ...Page Number 5 Form 403751 FlowMaster Rotary Driven Electric Pump Illustration 3...

Страница 6: ...Page Number 6 Form 403751 FlowMaster Rotary Driven Electric Pump 57 56b 58 59 42 51 Page 8 30a 30b 28 29 31 30 67 66 65 64 63 62 61 60 37 38 39 40 41 52 53 54 55 35 34 33 32 56a 37a 36 Illustration 4...

Страница 7: ...Page Number 7 Form 403751 FlowMaster Rotary Driven Electric Pump 1 2 3 5 6 4 7 5 3 2 1 8 9 10a 10b 10c 10d 11 12 13a 14 15 16 17 18 13b 20 21 19 26 24 25 27 Illustration 5 10 19a...

Страница 8: ...Page Number 8 Form 403751 FlowMaster Rotary Driven Electric Pump 51 51a 50 47 46 45 44 43 42 47b 47a 48 Illustration 6 First Stage Final Stage...

Страница 9: ...47b 1 Gearset Spacer 272547 14 1 Backup Washer 48 4 Screws 272552 15 1 Cup Seal 50 1 Motor 275979 Polyurethane 51 3 Screw 50051 16 1 Plunger Link Rod 270641 51a 3 Lock Washer 272569 17 1 Spring 52 1 B...

Страница 10: ...set too low Increase motor speed setting Faulty inlet 25 27 faulty discharge Replace faulty components check 18 19 or damaged O ring 26 Weepage from housing cover 30 Cup seal 15 or O Ring 13b wore ou...

Страница 11: ...or Liquid Safety Requirements EN 60204 1 Safety of Machinery Electrical Equipment of Machines Part 1 General Requirements EN 60034 1 Rotating electrical machines Part 1 Rating and performance Declarat...

Страница 12: ...itation or exclusion may not apply to you This warranty gives you specific legal rights You may also have other rights that vary by jurisdiction Customers not located in the Western Hemisphere or East...

Отзывы: