ELEcTricaL DiaGramS
G-11
vaNTaGE® 500
SchEmaTic - cOmpLETE machiNE - G4848 (cODES 11180, 11415 & 11468 DEuTz) paGE 2
G4848
VANTAGE 500 DEUTZ
MACHINE SCHEMATIC
NONE
G4487
B. MUTER
N.S.
DO NOT SCALE THIS DRAWING
DRAWN BY:
DESIGN INFORMATION
ENGINEER:
APPROVED:
EQUIPMENT TYPE:
SUBJECT:
SCALE:
UF
CRM36466
2
PAGE ___ OF ___
2
ENGINEERING CONTROLLED
MANUFACTURER:
No
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.
PROPRIETARY & CONFIDENTIAL:
A
08/03/2004
t
MATERIAL TOLERANCE (" ") TO AGREE
WITH PUBLISHED STANDARDS.
ON ALL ANGLES IS ± .5 OF A DEGREE
ON 3 PLACE DECIMALS IS ± .002
ON 2 PLACE DECIMALS IS ± .02
UNLESS OTHERWISE SPECIFIED TOLERANCE:
MANUFACTURING TOLERANCE PER E2056
Released A.01 from X
CHANGE DETAIL:
REFERENCE:
MATERIAL
DISPOSITION:
APPROVAL
DATE:
PROJECT
NUMBER:
DOCUMENT
NUMBER:
DOCUMENT
REVISION:
G48
48
SIMPLIFIEDCONTROL BOARDSCHEMATIC
J7-1
J7-4
J7-5
+10V
+10V
J1-10
J1-14
J1-11
TIG MODE
ALL OTHER MODES
ARC
CONTROL
CIRCUITRY
CONTROL
POINT
SELECT
VARIABLE PINCH
PIPE ARC FORCE
VARIABLE ARC FORCE
FIXED ARC FORCE
LOCAL
REMOTE
TOUCH START
OCV
J7-6
J7-7
J7-8
x80
G4109
(ONLY)
G4107
(ONLY)
47.5 ohms
J3-15
J6-2
J6-1
VOLTAGE FEEDBACK
CURRENT FEEDBACK
J5-10
J5-9
J5-8
J5-7
J5-6
J5-5
J5-4
J5-3
J5-2
J5-1
J4-10
J4-9
J4-8
J4-7
J4-6
J4-5
J4-4
J4-3
J4-2
J4-1
MACHINE/
MODE
LOGIC
(CPU)
HOLD (+5V=HOLD)
ON / OFF (+5V=ON)
ON / OFF (+5V=ON)
HOLD(+5V=HOLD)
J7-16
J7-9
J7-10
J7-11
J7-12
J7-13
J7-14
J7-15
TIG MODE
PIPE MODE
(NOT AVAILABLE ON AUSTRALIAN
VANTAGE 575)
N/A
N/A
N/A
ROCV ENABLE
(FOR AUSTRALIAN VANTAGE 575)
CV MODE
+15V
J1-5
J1-6
J1-7
J1-8
J1-13
+15V
J1-12
MACH SEL 4
MACH SEL 3
MACH SEL 2
MACH SEL 1
PRESET
CURRENT FEEDBACK
VOLTAGE
FEEDBACK
AMMETER
DISPLAY
VOLTMETER
DISPLAY
SELECT CONTROL POINT
FIXED HOT START
J3-14
IDLE SWITCH SENSE
+15V
J3-7
J1-3
J1-4
+15V
(4)
(2)
2-4 SENSE
J3-4
J3-3
REGULATING
AMPLIFIER
PWM
CHOPPER
CONTROL
CIRCUIT
CURRENT
LIMITS,
AVERAGE,
ABSOLUTE,
& FOLDBACK
TH
E
R
M
A
L
S
H
U
TD
O
W
N
THERMAL SHUTDOWN (if used)
CURRENTFEEDBACK
CONTROL POINT
J3-12
J3-10
J3-11
J3-9
47.5 ohm
TRANSFORMER
+15V
+3.3V
-15V
+5V
J3-16
J3-8
-
+
40-100VDC
INPUT
FRAME
+15V
IDLE CONTROL
IDLE CONTROL
+15V COM
FRAME
J2-6
J2-4
J2-5
IDLE HOLD COIL
TO IDLE PULL COIL BOARD
HIGH = PULL TO LOW IDLE
FRAME
+15V COM
+12VISOLATEDCIRCUITRYFORENGINEFUNCTIONS
- STUD
+STUD
AUXILLARY
CURRENT
SENSE
-
+
10K
POT
10K
POT
10K
POT
AUXILIARY
SENSE
TOROID
MACHINE IDENTITY TABLE:
PINS JUMPERED TO SELECT MACHINE
1
2
3
4
A
TIG
PIPE
CC
CV
MODE
SELECTOR
SWITCH
(AUSTRAILIAN
VANTAGE 575 USES A
3 POSITION TOGGLE
SWITCH)
(77)
(76)
(75)
(77B)
(76B)
(75B)
(277)
(278)
(279)
OUTPUT
CONTROL
REMOTE
CONTROL
ARCCONTROL
+ STUD
(206S)
(204S)
+
-
(208B)
METER (+) INPUT (0 - 2V) 1V = 100.0 ON METER
1
2
3
4
HOLD
COIL
PULL
COIL
IDLE
SOLENOID
BLK
RED
WHT
PULL COIL
BOARD
J1-5
J1-6
J1-7
J1-8
MACHINE
RANGER 250 G&D
J1-13
RANGER 305 G&D
J1-13
VANTAGE 500
J1-13
VANTAGE 575
J1-13
AIR VANTAGE 500
#1
CHOPPER
BOARD
#2
CHOPPER
BOARD
47.5 ohm
47.5 ohm
47.5 ohm
(ALL MACHINES)
(VANTAGE ONLY)
50mV = 400 AMPS
SHUNT
+
-
CONTROL BOARD
POWERFROM
CHOPPERBOARD
FEEDBACK
CURRENT LIMITS
REGULATION MODE
METER (-) INPUT
METER (+) INPUT (0 - 2V) 1V = 1000 ON METER
METER (-) INPUT
BLINK (PULLED LOW AND HIGH
IN LOOKBACK TO FLASH
DECIMAL POINT)
BLINK (PULLED LOW AND HIGH
IN LOOKBACK TO FLASH
DECIMAL POINT)
+12V Battery Supply
PWM SIGNAL (+12V ON MULTIMETER)
PWM COMMON
PWM SIGNAL (+12V)
PWM COMMON
+ STUD is COMMON
FOR WELD CONTROL
CIRCUITS
CONNECTORS
J1 AMPHENOL &MACHINEIDJUMPER
J2 ENGINE12VCONTROL FUNCTIONS
J3 CHOPPERPWM, POWERIN, (THERMAL OVERLOADIFUSED), VOLTAGEFEEDBACK
J4 AMMETER (NOCONNECTORONRANGER250)
J5 VOLTMETER (NOCONNECTORONRANGER250)
J6 SHUNT/CURRENTFEEDBACK
J7 OUTPUTCONTROL, ARCFORCE, MODESELECT
FRAME IS COMMON FOR
ENGINE CONTROL CIRCUITS
PRESET
PRESET
DISPLAY WELD AMPS
DISPLAY WELD VOLTS
DISPLAY
PRESET
VALUE
+5V
+5V
+5V
DIODE ONLY ON -E
VERSION AND ABOVE
THE TOP END OF THE REMOTE POT IN
TIG MODE IS THE SETTING OF THE LOCAL
OUTPUT CONTROL POT.
IN EVERY OTHER MODE, THE REMOTE
POT WILL SET MACHINE TO MAX OUTPUT.
METERSOPTIONAL ONVANTAGE
NOJ4 ORJ5 ONRANGER250
SEESPECIFICMACHINESCHEMATICFORDETAILSON
WHAT PARTSOFTHEG4107/G4109 AREUSED INEACH
APPLICATION. NOTALL CIRCUITSAREUSEDALL THETIME.
+15V
J7-2
WELDING
TERMINAL
CONTROL
SWITCH
SHOWN IN "ALWAYS
ON" POSITION
IDLER
CONTROL
SHOWN IN "HIGH" POSITION
J2-3
FRAME
+12 Volt
0 Volts
Pull Coil
Energized
0 Volts
Hold Coil
Energized
(ALL CIRCUITS ON CONNECTOR J2)
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
+ STUD
LEAD COLOR CODE:
B-BLACK
G-GREEN
O-ORANGE
R-RED
U-BLUE
W-WHITE
Y-YELLOW
COMPONENT VALUE UNITS:
CAPACITOR: MFD/VOLTS
RESISTOR: OHMS/WATTS
CONNECTOR PIN NUMBERS:
VIEWOF CONNECTORONPCBOARD
1 2
6
7
12
LATCH
EX. 12 PINCONNECTOR
LABELS:
COMMON
FRAME GROUND
EARTH GROUND
G-11
NOTE:
This diagram is for reference only. It may not be accurate for all machines covered by this manual.
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