PLUG
FUEL
LINES
U-BOLTS (2)
LEADS #229
AND #242D
{
FIGURE F.20 – FUEL TANK REMOVAL DETAILS
STATOR/ROTOR REMOVAL AND REPLACEMENT
(CONTINUED)
PROCEDURE
Refer to Figure F.20.
1. Turn the engine off and disconnect battery leads
and drain fuel.
2. Perform the
Case Cover Removal
procedure,
including removing the output panel.
3. Perform the
Chopper Module / Output Rectifier
Bridge Assembly Removal Procedure.
4. Perform the
Chopper Module Capacitor
Discharge Procedure.
5. Disconnect Battery.
6. Using the 3/8" wrench, remove leads #229 (white)
and #242D from the fuel level sensor. Label the
leads for reassembly.
7. Turn the fuel off at the shutoff valve. Remove and
plug the fuel return line.
8. Remove and plug the lower fuel line. Pull it
through the firewall.
9. Using the 9/16" deep socket wrench, remove the
four lock nuts, washers, and rubber washers from
the fuel tank mounting U-bolts.
10. Carefully remove the U-bolts and lift the fuel tank
from the machine.
TROUBLESHOOTING AND REPAIR
F-60
F-60
VANTAGE® 500
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