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7

SAFETY

BIBLIOGRAPHY AND SUGGESTED READING

ANSI Z87.1, Practice for Occupational and Educational Eye and

Face Protection, American National Standards Institute, 11 West

42nd Street, New York, NY 10036.
Arc Welding and Your Health: A Handbook of Health Information

for Welding.  Published by The American Industrial Hygiene

Association, 2700 Prosperity Avenue, Suite 250, Fairfax, VA

22031-4319.
NFPA Standard 51B, Cutting and Welding Processes, National Fire

Protection Association, 1 Batterymarch Park, P.O. Box 9146,

Quincy, MA 02269-9959.
OSHA General Industry Standard 29 CFR 1910 Subpart Q. OSHA

Hazard Communication Standard 29 CFR 1910.1200. Available

from the Occupational Safety and Health Administration at

http://www.osha.org or contact your local OSHA office.
The following publications are published by The American Welding

Society, P.O. Box 351040, Miami, Florida 33135. AWS publi-

cations may be purchased from the American Welding society at

http://www.aws.org or by contacting the AWS at 800-443-9353.

ANSI, Standard Z49.1, Safety in Welding, Cutting and Allied

Processes. Z49.1 is now available for download at no charge at

http://www.lincolnelectric.com/community/safety/ or at the AWS

website http://www.aws.org.
AWS F1.1, Method for Sampling Airborne Particulates Generated

by Welding and Allied Processes.
AWS F1.2, Laboratory Method for Measuring Fume Generation

Rates and Total Fume Emission of Welding and Allied Processes.
AWS F1.3, Evaluating Contaminants in the Welding Environment: A

Strategic Sampling Guide.
AWS F1.5, Methods for Sampling and Analyzing Gases from

Welding and Allied Processes.
AWS F3.2, Ventilation Guide for Welding Fume Control
AWS F4.1, Recommended Safe Practices for the Preparation for

Welding and Cutting of Containers and Piping That Have Held

Hazardous Substances.
AWS SHF, Safety and Health Facts Sheets. Available free of charge

from the AWS website at http://www.aws.org.

Supplemental Information:

(*) Not listed. Nuisance value maximum is 10 milligrams per cubic

meter. PEL value for iron oxide is 10 milligrams per cubic meter.

TLV value for iron oxide is 5 milligrams per cubic meter.

(**) As respirable dust.
(*****) Subject to the reporting requirements of Sections 311, 312,

and 313 of the Emergency Planning and Community Right-

to-Know Act of 1986 and of 40CFR 370 and 372.

(b) The PEL for chromium (VI) is .005 milligrams per cubic meter as

an 8 hour time weighted average. The TLV for water-soluble

chromium (VI) is 0.05 milligrams per cubic meter. The TLV for

insoluble chromium (VI) is 0.01 milligrams per cubic meter.

(c) Values are for manganese fume. STEL (Short Term Exposure

Limit) is 3.0 milligrams per cubic meter. OSHA PEL is a ceiling

value.

(****) The TLV for soluble barium compounds is 0.5 mg/m

3

.

TLV and PEL values are as of October 2013. Always check Safety

Data Sheet (SDS) with product or on the Lincoln Electric website at

http://www.lincolnelectric.com

LISTED BELOW ARE SOME TYPICAL INGREDIENTS IN WELDING ELECTRODES AND

THEIR TLV (ACGIH) GUIDELINES AND PEL (OSHA) EXPOSURE LIMITS

        INGREDIENTS

CAS No.

TLV mg/m

3

PEL mg/m

3

        Aluminum and/or aluminum alloys (as AI)*****

7429-90-5

1.0

15

        Aluminum oxide and/or Bauxite*****

1344-28-1

1. 0

5**

        Barium compounds (as Ba)*****

513-77-9

0.5

0.5

        Chromium and chromium alloys or compounds (as Cr)*****

7440-47-3

0.5(b)

0.5(b)

        Hexavalent Chromium (Cr VI)

18540-29-9

0.05(b)

.005(b)

        Copper Fume

7440-50-8

0.2

0.1

        Cobalt Compounds

7440-48-4

0.02

0.1

        Fluorides (as F)

7789-75-5

2.5

2.5

        Iron

7439-89-6

10*

10*

        Limestone and/or calcium carbonate

1317-65-3

10*

15

        Lithium compounds (as Li)

554-13-2

15

10*

        Magnesite

1309-48-4

10

15

        Magnesium and/or magnesium alloys and compounds (as Mg)

7439-95-4

10*

10*

        Manganese and/or manganese alloys and compounds (as Mn)*****

7439-96-5

0.02

5.0(c)

        Mineral silicates

1332-58-7

5**

5**

        Molybdenum alloys (as Mo)

7439-98-7

10

10

        Nickel*****

7440-02-0

0.1

1

        Silicates and other binders

1344-09-8

10*

10*

        Silicon and/or silicon alloys and compounds (as Si)

7440-21-3

10*

10*

        Strontium compounds (as Sr)

1633-05-2

10*

10*

        Zirconium alloys and compounds (as Zr)

12004-83-0

5

5

PRISM

®

WALL MOUNT

Содержание PRISM 13105

Страница 1: ...al Arm Base Unit 13107 High Efficiency Single Arm Base Unit Save for future reference Date Purchased Code ex 10859 Serial ex U1060512345 Operator s Manual Need Help Call 1 888 935 3877 to talk to a Se...

Страница 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Страница 3: ...t engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and d...

Страница 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Страница 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Страница 6: ...sed to capture welding fume at or near the arc and filter conta minants out of the air The ventilation or exhaust needed for your application depends upon many factors such as Workspace volume Workspa...

Страница 7: ...pplemental Information Not listed Nuisance value maximum is 10 milligrams per cubic meter PEL value for iron oxide is 10 milligrams per cubic meter TLV value for iron oxide is 5 milligrams per cubic m...

Страница 8: ...SE B 2 MODIFICATIONS B 2 OPERATION B 2 PRODUCT COMBINATIONS B 4 USE B 4 FILTER MAINTENANCE INDICATOR B 4 OPTIONS SECTION C MAINTENANCE DISPOSAL MAINTENANCE SECTION D PERIODIC MAINTENANCE D 1 FILTER RE...

Страница 9: ...AREA 538 FT2 50 M2 AIRFLOW RATE PRISM WALL MOUNT HE SINGLE ARM MAX 735 CFM 1 250 M3 H PRISM WALL MOUNT DUAL ARM MAX 1 200 CFM 2 040 M3 H AT SIMULTANEOUS USE OF TWO PRISM 2400 OPERATING CAPACITY EXTRA...

Страница 10: ...ns listed above The Prism Wall Mount Single Arm system is recommended for annual consumable use of approximately 1500 lbs 700 kg GMAW or FCAW or GTAW 1100 lbs 500 kg MMA or SMAW or Autogeneous The Pri...

Страница 11: ...ts UNPACKING Check that the product package is complete The package should contain PRISM WALL MOUNT HE SINGLE ARM 1 Complete filter unit with prefilter and filter cartridge installed 1 Mounting bracke...

Страница 12: ...ion Steps If the base is not completely disassembled it may be possible that some plastic residue will get stuck in filter after step 1 1 Loosen latches and remove the filter cover See Figure A 2 2 Us...

Страница 13: ...ncluded with Prism 4200 fan package on the fan housing 8 Install the 8 in sealing ring on the inlet side of the hose 9 Slide the 8 in diameter connection hose over the sealing ring on the inlet by pla...

Страница 14: ...esulting in centerpoints of fan outlet and filter inlet not aligning This will not affect system performance 2 Using a multi purpose power saw cut open through the scribe marks both inlets of bottom h...

Страница 15: ...e them with a 8 in diameter hose clamp See Figure A 14 9 Fit the 8 in diameter non return valve into the 8 in side of the reducer See Figure A 15 NOTE Be aware of the airflow direction from fan to fil...

Страница 16: ...umes are blown directly through an extraction fan into the filter Therefore never connect the Prism Wall Mount to the suction opening of the extraction fan Air containing gases and particles such as O...

Страница 17: ...e resulting from such use Only use the product in mechanically sound condition in accordance with its intended use and the instructions set forth in the user manual MODIFICATIONS Modifications of this...

Страница 18: ...on arms or K1657 2 2 Mounting Bracket for Prism 5 FT Telescopic 7 FT CW Telescopic and 7 FT LC extraction arms Depending on specific application and work requirements various combinations of extractio...

Страница 19: ...00 fan K1669 10 Lamp Arc Sensor Kit for Prism 4200 fan K1494 10 starter overload switch for Prism 4200 fan not required if using optional K1669 10 Lamp Arc Sensor Kit K1671 3 Extension Crane 7 ft K167...

Страница 20: ...t has been designed to function with minimal maintenance In order to guarantee optimal performance level periodic maintenance and cleaning activities are required and described in this section Mainten...

Страница 21: ...conceal filter in appropriate bag e g plastic bag 6 Clean the prefilter and filter compartment with an industrial vacuum cleaner that meets OSHA guidelines for Cr6 house keeping 7 Install a new LongL...

Страница 22: ...industrial vacuum cleaner that meets OSHA guidelines for Cr6 housekeeping 8 Install a new prefilter 9 Replace the dismounted parts in reverse order ACTIVATED CARBON FILTER OPTION Replace the Activated...

Страница 23: ...about specific adjustments maintenance or repair jobs which are not dealt with in this manual please contact Lincoln Electric Automation Department 888 935 3878 Make sure you have the following data...

Страница 24: ...odic Maintenance or replace See Pre Filter the pre filter Dust or smoke coming out of the outlet opening s Pollution of the facility LongLife filter cartridge damaged Replace LongLife filter cartridge...

Страница 25: ...t Give the equipment code number A 01 INPUT POWER 115V 1PH 60Hz 3 BK L N 1 3 5 1 SET AT 11 A 10 16A STOP START 2 GND GND 2 4 6 L BK N 4 3X16AWG 3 START CAPACITOR FAN MOTOR N L GND MOTOR 115 VAC 9 6A 1...

Страница 26: ...Give the equipment code number A 03 INPUT POWER 230V 1PH 50Hz 3 BK L N 1 3 5 1 SET AT 5 75 A 4 6 3A STOP START 2 GND GND 2 4 6 L BK N 4 3X16AWG 3 START CAPACITOR FAN MOTOR N L GND MOTOR 230VAC 4 7A 1P...

Страница 27: ...V FAN MANUAL ON OFF ARC SENSOR FLOOD LIGHT C OL SET TO 11 AMPS BK BK FAN MOTOR 120VAC I 60Hz 1HP L N S1 S2 S3 GND SCHEMATIC 6 10 N 2 1 3 4 5 CONTROL BOX DISCONNECTING MEANS AND BRANCH CIRCUIT PROTECTI...

Страница 28: ...BE MIN 18AWG 230 VAC 3 230V 2A 1 A1 A C C OL A2 FAN ON OFF N 24V FAN MANUAL ON OFF ARC SENSOR FLOOD LIGHT C OL SET TO 6 3A FAN MOTOR A C S1 S2 S3 GND SCHEMATICS B 24V 24V 6 10 2 1 3 4 5 CONTROL BOX A...

Страница 29: ...m is illegible write to the Service Department for a replacement Give the equipment code number A 02 INPUT POWER 230V 3PH 60Hz A B C 1 3 5 START STOP 1 GND 2 4 6 4 CORE 16AWG CABLE 2 FAN MOTOR MOTOR W...

Страница 30: ...ND TO TERMINAL N 205 204B L1 L2 L3 A1 13 CONTACTOR OVERLOAD RELAY SET AT 5 75A T1 T2 T3 A2 1 3 TRANSFORMER N 24V 2A WH BK RD 3 CONDUCTOR CABLE PROVIDED 20AWG ARC SENSOR WH BL RD BK BK WH CONN PCB YE G...

Страница 31: ...t for a replacement Give the equipment code number A 02 INPUT POWER 230V 3PH 60Hz A B C 1 3 5 1 GND 2 4 6 4 CORE 16AWG CABLE FAN MOTOR MOTOR W1 V2 V1 U2 U1 W2 GND GND L3 A L2 L1 T3 T1 T2 230V 3PH 2HP...

Страница 32: ...s manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Service Department for a replacement Give the e...

Страница 33: ...ii THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 34: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Страница 35: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Страница 36: ...advice once it has been given nor does the provision of information or advice create expand or alter any warranty with respect to the sale of our products Lincoln Electric is a responsive manufacturer...

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