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SECTION A:

WARNINGS

  

CALIFORNIA PROPOSITION 65 WARNINGS

WARNING: 

Breathing diesel engine exhaust

exposes you to chemicals known to the State

of California to cause cancer and birth defects,

or other reproductive harm.

• Always start and operate the engine in a 

well-ventilated area.

• If in an exposed area, vent the exhaust to the outside.
• Do not modify or tamper with the exhaust system. 
• Do not idle the engine except as necessary.

For more information go to 

www.P65 warnings.ca.gov/diesel

WARNING: This product, when used for welding or
cutting, produces fumes or gases which contain
chemicals known to the State of California to cause
birth defects and, in some cases, cancer. (California
Health & Safety Code § 25249.5 

et seq.)

WARNING: Cancer and Reproductive Harm
www.P65warnings.ca.gov

ARC WELDING CAN BE HAZARDOUS. PROTECT

YOURSELF AND OTHERS FROM POSSIBLE SERIOUS

INJURY OR DEATH. KEEP CHILDREN AWAY. 

PACEMAKER WEARERS SHOULD CONSULT WITH

THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For

additional safety information, it is strongly recommended 

that you purchase a copy of “Safety in Welding & Cutting - 

ANSI Standard Z49.1” from the American Welding Society, 

P.O. Box 351040, Miami, Florida 33135 or CSA Standard 

W117.2. A Free copy of “Arc Welding Safety” booklet E205 

is available from the Lincoln Electric Company, 22801

St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION,

MAINTENANCE AND REPAIR PROCEDURES ARE

PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

FOR ENGINE POWERED

EQUIPMENT.

   1.a. Turn the engine off before troubleshooting

and maintenance work unless the
maintenance work requires it to be running.

   1.b. Operate engines in open, well-ventilated areas or vent the engine

exhaust fumes outdoors.

   1.c. Do not add the fuel near an open flame welding

arc or when the engine is running. Stop the
engine and allow it to cool before refueling to
prevent spilled fuel from vaporizing on contact

with hot engine parts and igniting. Do not spill fuel when filling
tank. If fuel is spilled, wipe it up and do not start engine until
fumes have been eliminated.

   1.d.  Keep all equipment safety guards, covers 

and devices in position and in good repair.
Keep hands, hair, clothing and tools away 
from V-belts, gears, fans and all other 
moving parts when starting, operating or
repairing equipment.

   1.e. In some cases it may be necessary to remove safety guards to

perform required maintenance. Remove guards only when
necessary and replace them when the maintenance requiring
their removal is complete. Always use the greatest care when
working near moving parts.

   1.f.  Do not put your hands near the engine fan. Do not attempt to

override the governor or idler by pushing on the throttle control
rods while the engine is running.

   1.g. To prevent accidentally starting gasoline engines while turning

the engine or welding generator during maintenance work,
disconnect the spark plug wires, distributor cap or  magneto wire
as appropriate.

   1.h. To avoid scalding, do not remove the radiator

pressure cap when the engine is 

hot.

ELECTRIC AND

MAGNETIC FIELDS MAY

BE DANGEROUS

   2.a. Electric current flowing through any conductor

causes localized Electric and Magnetic Fields (EMF). 
Welding current creates EMF fields around welding cables 
and welding machines

   2.b. EMF fields may interfere with some pacemakers, and 

welders having a pacemaker should consult their physician
before welding.

   2.c. Exposure to EMF fields in welding may have other health effects

which are now not known.

   2.d. All welders should use the following procedures in order to

minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure

them with tape when possible.

2.d.2. Never coil the electrode lead around your body.
2.d.3. Do not place your body between the electrode and work

cables. If the electrode cable is on your right side, the
work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as pos-

sible to the area being welded.

2.d.5. Do not work next to welding power source.

SAFETY

Safety 02 of 04 - 5/16/2018

Содержание PRISM 13105

Страница 1: ...al Arm Base Unit 13107 High Efficiency Single Arm Base Unit Save for future reference Date Purchased Code ex 10859 Serial ex U1060512345 Operator s Manual Need Help Call 1 888 935 3877 to talk to a Se...

Страница 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Страница 3: ...t engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and d...

Страница 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Страница 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Страница 6: ...sed to capture welding fume at or near the arc and filter conta minants out of the air The ventilation or exhaust needed for your application depends upon many factors such as Workspace volume Workspa...

Страница 7: ...pplemental Information Not listed Nuisance value maximum is 10 milligrams per cubic meter PEL value for iron oxide is 10 milligrams per cubic meter TLV value for iron oxide is 5 milligrams per cubic m...

Страница 8: ...SE B 2 MODIFICATIONS B 2 OPERATION B 2 PRODUCT COMBINATIONS B 4 USE B 4 FILTER MAINTENANCE INDICATOR B 4 OPTIONS SECTION C MAINTENANCE DISPOSAL MAINTENANCE SECTION D PERIODIC MAINTENANCE D 1 FILTER RE...

Страница 9: ...AREA 538 FT2 50 M2 AIRFLOW RATE PRISM WALL MOUNT HE SINGLE ARM MAX 735 CFM 1 250 M3 H PRISM WALL MOUNT DUAL ARM MAX 1 200 CFM 2 040 M3 H AT SIMULTANEOUS USE OF TWO PRISM 2400 OPERATING CAPACITY EXTRA...

Страница 10: ...ns listed above The Prism Wall Mount Single Arm system is recommended for annual consumable use of approximately 1500 lbs 700 kg GMAW or FCAW or GTAW 1100 lbs 500 kg MMA or SMAW or Autogeneous The Pri...

Страница 11: ...ts UNPACKING Check that the product package is complete The package should contain PRISM WALL MOUNT HE SINGLE ARM 1 Complete filter unit with prefilter and filter cartridge installed 1 Mounting bracke...

Страница 12: ...ion Steps If the base is not completely disassembled it may be possible that some plastic residue will get stuck in filter after step 1 1 Loosen latches and remove the filter cover See Figure A 2 2 Us...

Страница 13: ...ncluded with Prism 4200 fan package on the fan housing 8 Install the 8 in sealing ring on the inlet side of the hose 9 Slide the 8 in diameter connection hose over the sealing ring on the inlet by pla...

Страница 14: ...esulting in centerpoints of fan outlet and filter inlet not aligning This will not affect system performance 2 Using a multi purpose power saw cut open through the scribe marks both inlets of bottom h...

Страница 15: ...e them with a 8 in diameter hose clamp See Figure A 14 9 Fit the 8 in diameter non return valve into the 8 in side of the reducer See Figure A 15 NOTE Be aware of the airflow direction from fan to fil...

Страница 16: ...umes are blown directly through an extraction fan into the filter Therefore never connect the Prism Wall Mount to the suction opening of the extraction fan Air containing gases and particles such as O...

Страница 17: ...e resulting from such use Only use the product in mechanically sound condition in accordance with its intended use and the instructions set forth in the user manual MODIFICATIONS Modifications of this...

Страница 18: ...on arms or K1657 2 2 Mounting Bracket for Prism 5 FT Telescopic 7 FT CW Telescopic and 7 FT LC extraction arms Depending on specific application and work requirements various combinations of extractio...

Страница 19: ...00 fan K1669 10 Lamp Arc Sensor Kit for Prism 4200 fan K1494 10 starter overload switch for Prism 4200 fan not required if using optional K1669 10 Lamp Arc Sensor Kit K1671 3 Extension Crane 7 ft K167...

Страница 20: ...t has been designed to function with minimal maintenance In order to guarantee optimal performance level periodic maintenance and cleaning activities are required and described in this section Mainten...

Страница 21: ...conceal filter in appropriate bag e g plastic bag 6 Clean the prefilter and filter compartment with an industrial vacuum cleaner that meets OSHA guidelines for Cr6 house keeping 7 Install a new LongL...

Страница 22: ...industrial vacuum cleaner that meets OSHA guidelines for Cr6 housekeeping 8 Install a new prefilter 9 Replace the dismounted parts in reverse order ACTIVATED CARBON FILTER OPTION Replace the Activated...

Страница 23: ...about specific adjustments maintenance or repair jobs which are not dealt with in this manual please contact Lincoln Electric Automation Department 888 935 3878 Make sure you have the following data...

Страница 24: ...odic Maintenance or replace See Pre Filter the pre filter Dust or smoke coming out of the outlet opening s Pollution of the facility LongLife filter cartridge damaged Replace LongLife filter cartridge...

Страница 25: ...t Give the equipment code number A 01 INPUT POWER 115V 1PH 60Hz 3 BK L N 1 3 5 1 SET AT 11 A 10 16A STOP START 2 GND GND 2 4 6 L BK N 4 3X16AWG 3 START CAPACITOR FAN MOTOR N L GND MOTOR 115 VAC 9 6A 1...

Страница 26: ...Give the equipment code number A 03 INPUT POWER 230V 1PH 50Hz 3 BK L N 1 3 5 1 SET AT 5 75 A 4 6 3A STOP START 2 GND GND 2 4 6 L BK N 4 3X16AWG 3 START CAPACITOR FAN MOTOR N L GND MOTOR 230VAC 4 7A 1P...

Страница 27: ...V FAN MANUAL ON OFF ARC SENSOR FLOOD LIGHT C OL SET TO 11 AMPS BK BK FAN MOTOR 120VAC I 60Hz 1HP L N S1 S2 S3 GND SCHEMATIC 6 10 N 2 1 3 4 5 CONTROL BOX DISCONNECTING MEANS AND BRANCH CIRCUIT PROTECTI...

Страница 28: ...BE MIN 18AWG 230 VAC 3 230V 2A 1 A1 A C C OL A2 FAN ON OFF N 24V FAN MANUAL ON OFF ARC SENSOR FLOOD LIGHT C OL SET TO 6 3A FAN MOTOR A C S1 S2 S3 GND SCHEMATICS B 24V 24V 6 10 2 1 3 4 5 CONTROL BOX A...

Страница 29: ...m is illegible write to the Service Department for a replacement Give the equipment code number A 02 INPUT POWER 230V 3PH 60Hz A B C 1 3 5 START STOP 1 GND 2 4 6 4 CORE 16AWG CABLE 2 FAN MOTOR MOTOR W...

Страница 30: ...ND TO TERMINAL N 205 204B L1 L2 L3 A1 13 CONTACTOR OVERLOAD RELAY SET AT 5 75A T1 T2 T3 A2 1 3 TRANSFORMER N 24V 2A WH BK RD 3 CONDUCTOR CABLE PROVIDED 20AWG ARC SENSOR WH BL RD BK BK WH CONN PCB YE G...

Страница 31: ...t for a replacement Give the equipment code number A 02 INPUT POWER 230V 3PH 60Hz A B C 1 3 5 1 GND 2 4 6 4 CORE 16AWG CABLE FAN MOTOR MOTOR W1 V2 V1 U2 U1 W2 GND GND L3 A L2 L1 T3 T1 T2 230V 3PH 2HP...

Страница 32: ...s manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Service Department for a replacement Give the e...

Страница 33: ...ii THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 34: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Страница 35: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Страница 36: ...advice once it has been given nor does the provision of information or advice create expand or alter any warranty with respect to the sale of our products Lincoln Electric is a responsive manufacturer...

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