Lincoln Electric POWER WAVE 300C Скачать руководство пользователя страница 63

Страница: 63 / 68

AVE

300C

NOTE:

This

diagram

for

reference

only.

may

not

accurate

for

all

machines

covered

this

manual.

The

specific

diagram

for

particular

code

pasted

inside

the

machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give

the equipment code number.

Power Wave 300C Standard Model Wiring Diagram f

or code(s) - 12942

POWER WAVE 300C

DIAGRAMS

F-2

SNUBBER ASSEMBLY

M20305

1J5
2J5
3J5
4J5

1J6
2J6
3J6
4J6
5J6
6J6
7J6
8J6
9J6
10J6
11J6
12J6
13J6
14J6
15J6
16J6

1J7

2J7

3J7

4J7

5J7

6J7

7J7

8J7

9J7

10J7

11J7

12J7

13J7

14J7

15J7

16J7

1J8

2J8

3J8

4J8

5J8

6J8

7J8

8J8

1J9

2J9

3J9

4J9

5J9

6J9

1J12

2J12

3J12

4J12

5J12

6J12

7J12

8J12

9J12

10J12

11J12

12J12

1J11

2J11

3J11

4J11

1J13

2J13

3J13

4J13

5J13

6J13

1J2

2J2

3J2

4J2

1J4

2J4

3J4

4J4

5J4

6J4

7J4

8J4

9J4

10J4

RJ45

G6682

CONTROL PCB

RJ45

1J86
2J86
3J86
4J86
5J86
6J86
7J86
8J86
9J86
10J86
11J86
12J86

1J87
2J87

1J85
2J85
3J85
4J85
5J85
6J85
7J85
8J85
9J85
10J85
11J85
12J85
13J85
14J85
15J85
16J85

1J84
2J84
3J84
4J84
5J84
6J84
7J84
8J84
9J84

10J84
11J84
12J84

1J83
2J83
3J83
4J83
5J83
6J83

1J81
2J81
3J81
4J81
5J81
6J81

1J82
2J82
3J82
4J82
5J82
6J82

G9345

FEEDER PCB

1J89
2J89
3J89
4J89

5J48
6J48

3J48
4J48

TAB

B60

B59

B58

B57

B56

B55

318

317

B29
B28

B32
B31
B30

1J46
2J46
3J46
4J46
5J46
6J46
7J46
8J46

1J47
2J47
3J47
4J47

1J48
2J48

1J45
2J45
3J45
4J45
5J45
6J45
7J45
8J45
9J45

10J45

8J43

7J43

6J43

5J43

4J43

3J43

2J43

1J43

12J42

11J42

10J42

9J42

8J42

7J42

6J42

5J42

4J42

3J42

2J42

1J42

16J41
15J41
14J41
13J41
12J41
11J41
10J41
9J41
8J41
7J41
6J41
5J41
4J41
3J41
2J41
1J41

G10000

THREE STAGE POWER BOARD

THERMISTOR ON PLANAR

B28

B29

B31

B32

B30

B55

B56

B57

B58

B59

B60

1J27

2J27

3J27

4J27

5J27

6J27

5J23

6J23

7J23

8J23

9J23

10J23

11J23

12J23

1J26

2J26

3J26

4J26

5J26

6J26

1J25

2J25

3J25

4J25

5J25

6J25

7J25

8J25

9J25

10J25

11J25

12J25

1J24

2J24

3J24

4J24

5J24

6J24

7J24

8J24

1J23

2J23

3J23

4J23

G6786

PFC PCB

1J5

2J5

3J5

4J5

1J4

2J4

3J4

4J4

1J3

2J3

3J3

4J3

1J2

2J2

3J2

4J2

1J1

2J1

3J1

4J1

G10006

FAN INTERFACE BOARD

R/Y

N/U

FAN

R/Y

N/U

FAN

R/Y

N/U

FAN

R/Y

N/U

FAN

TACH

MOTOR

1J31
2J31
3J31
4J31

1M12

2M12

USB

UI MODULE

11J32

13J32

14J32

12J32

1J62
2J62
3J62
4J62
5J62
6J62

1J61

2J61

3J61

4J61

5J61

6J61

7J61

8J61

1J63

2J63

3J63

4J63

5J63

6J63

7J63

8J63

115V PCB

G6571

RJ45

33A

32A

GND5

10A

USB PORT

1P5

2P5

3P5

4P5

1
2
3
4

BOTH LEMS MOUNTED ON BUS BAR

TO AC SW

ITCH BOARD BUS BAR

LEGEND

SECONDARY HARNESS

G10149

12 PIN HARNESS

L17898

PRIMARY HARNESS

G6094-1

301

303

305

306

307

308

309

311

313

314

315

316

322

321

324

326

328

331

332

333

334

335

338

337

336

326

328

324

331

335

334

338

332

336

305

306

307

308

313

314

315

316

333

337

301

309

303

311

321

322

Primary Harness

R/Y

N/U

R/Y

N/U

R/Y

N/U

R/Y

N/U

408
407
406

404
403
402
401

351

354

353

348

347

346

345

344

343

342

341

410

224

222

223

221

224

222

223

221

214

211

213

212

351

354

353

350

355
356

358

554A

555A

396A

67C

382B

397A

398A

21C

538

534

551

537

550

531

373

372

370

371

576

579

578

52D

51D

53D
54D

32A

33A

GND5

202

206

67C

214

213

212

211

406

381

380

373

355

408

407

404

403

402

401

409

410

395A

396A

397A

398A

348

347

346
345

344
343

342

341

371

356

358

552A

553A

532

543

579

578

576

554A

555A

552A

553A

3218

537

551

3214

538

550

531

534

52A

51A

54A

53A

52D

51D

53D

54D

200

532

543

200

3218

3214

77A

76A

75A

200A

570

3218A

3214A

543A

532A

51F

52F

53F

54F

532B

532A

570B

52F

52G

76A

200A

52G

53F

54F

3218A

3214A

51F

21C

381

53A

54A

52A

51A

570A

77A

75A

370

471

472

473

474

B (FROM CTRL BD)

W (FROM CTRL BD)

W (FROM FEED BD)

B (FROM FEED

BD)

W (FROM AC SWITCH)

B (FROM AC SWITCH)

380

395A

383B

384B

383B

462

461

463
464

461

462

464

409

416

415

416

415

463

350

372

471
472
474
473

INPUT CHOKE

TIG SOLENOID

MIG SOLENOID

OUTPUT CHOKE

CONTROL STATUS

COLD INCH/GAS PURGE

P3A

P3B

P4B

CB1

P7A

P7B

TERMINAL BLOCK

INPUT SWITCH

WORK

ECTRODE

P2A

FEEDER STATUS

ADVANCED MODULE STATUS

P8A

P8B

P2A

202

206

206A

202A

202

206

W
B

OPTIONAL

Содержание POWER WAVE 300C

Страница 1: ...er Authorized Service and Distributor Locator www lincolnelectric com locator IM10591 Issue Date Oct 20 Lincoln Global Inc All Rights Reserved For use with machines having Code Numbers 12942 12943 129...

Страница 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Страница 3: ...t engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and d...

Страница 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Страница 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Страница 6: ...i s et non inflamma bles 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pant...

Страница 7: ...t used for calibration or measurement g the immunity of other equipment in the environment The user shall ensure that other equipment being used in the environment is compatible This may require addit...

Страница 8: ...A 11 ________________________________________________________________________________ Operation Section B Safety Precautions B 1 Graphic Symbols B 1 Power Up Sequence B 1 Duty Cycle B 1 Product Descri...

Страница 9: ...ng Section E Safety Precautions E 1 How to Use Troubleshooting Guide E 1 Using Status LED and Error Fault Codes E 2 E 4 Troubleshooting Guide E 2 thru E 5 Error Fault Codes E 6 E 7 ___________________...

Страница 10: ...100 40 100 40 100 Process GMAW GMAW Pulse FCAW SMAW GTAW DC Maximum Input Amperes 1 Phase in parenthesis 39 35 22 18 14 5 57 52 NA NA NA Idle Power N A Power Factor Rated Output N A Input Voltage 10...

Страница 11: ...00 40 100 40 100 Process GMAW GMAW Pulse FCAW SMAW GTAW DC Maximum Input Amperes 1 Phase in parenthesis 44 40 25 20 16 5 61 58 NA NA NA Idle Power N A Power Factor Rated Output N A Input Voltage 10 20...

Страница 12: ...DC average 74V peak 24 VDC average 45V peak 60 VDC average 65V peak WIRE SPEED RANGE WELDING PROCESS WIRE FEED SPEED RANGE WIRE SIZE WFS RANGE 50 800 ipm 1 3 17 8 m min WIRE SIZES 025 045 0 6 1 1mm GM...

Страница 13: ...combustible surface directly under stationary or fixed electrical equipment that surface shall be covered with a steel plate at least 060 1 6mm thick which shall extend not less than 5 90 150mm beyond...

Страница 14: ...n nuisance shut offs from welder inrush currents even if the machine is not being used at high currents INPUT VOLTAGE SELECTION The POWER WAVE 300C automatically adjusts to work with different input v...

Страница 15: ...put stud and connect the work lead to the negative out put stud Some FCAW SS does use Electrode Negative Polarity For these applications connect the wire drive s connection block to the negative outpu...

Страница 16: ...this Instruction Manual CABLE CONNECTIONS There are two circulars connector in the wire drive compart ment See 4 pin and 12 pin Figure A 2 Table A 1 Whenever possible always weld in a direction away f...

Страница 17: ...ding Society Customer must provide a cylinder of shielding gas a pressure regulator a flow control valve and a hose from the flow valve to the gas inlet fitting of the wire drive unit Connect a supply...

Страница 18: ...ark on the end of the spindle shows the orientation of the brake tab Be certain the wire feeds off of the spool in the proper direction 4 Re install the retaining collar Make sure that the release bar...

Страница 19: ...thumb screw hole in the feed plate Slide the gun receiver bushing into the wire drive and verify the thumb screw holes are aligned 10 Tighten the socket head cap screw 11 Insert the welding gun into...

Страница 20: ...anels or guards removed or open Only qualified personnel should perform mainte nance work The POWER WAVE 300C s optimum drive roll pres sure varies with type of wire surface condition lubri cation and...

Страница 21: ...pplications connect the stick electrode holder to the positive output stud standard model or electrode stud advanced model and connect the work clamp to the negative output stud standard model or elec...

Страница 22: ...TION UNDER ARC WELDING SAFETY PRECAUTIONS AND IN THE FRONT OF THIS OPERATING MAN UAL WARNING SAFETY PRECAUTIONS READ AND UNDERSTAND ENTIRE SECTION BEFORE OPERATING MACHINE Standard Model Standard Mode...

Страница 23: ...ities are supported Remote foot pedal K870 2 or hand amptrol K963 4 are a 12 pin connection Standard MIG gun trigger connection 4 pin The unit will have the K1500 1 gun bushing for LECO backend connec...

Страница 24: ...leshooting Potted PC boards for enhanced ruggedness reliabili ty Remote control Foot amptrol ready Waveform Control Technology for good weld appearance and low spatter even when welding nickel alloys...

Страница 25: ...NOB Use to Navigate Select settings or process 4 MAIN DISPLAY Shows detailed welding process information 5 PROCESS SELECTION BUTTONS Quick common procedures selection 6 MEMORY SELECTION BUTTONS Use to...

Страница 26: ...avigate Select settings or process 4 MAIN DISPLAY Shows detailed welding process information 5 PROCESS SELECTION BUTTONS Quick common procedures selection 6 MEMORY SELECTION BUTTONS Use to save up to...

Страница 27: ...ODELS 1 POWER CORD LOCATION 2 GAS CONNECTION GMAW AND FCAW 3 GAS CONNECTION GTAW 4 OPTIONAL 115 VOLT 10 AMPS 60 Hz RECEPTACLE FOR GENERAL USE K2829 1 FIGURE B 3 POWER WAVE 300C OPERATION B 6 5 CIRCUIT...

Страница 28: ...E DRIVE PRESSURE ARM 3 THUMB SCREW FOR SECURING THE WELDING GUN 4 GUN BUSHING 5 SOCKET HEAD CAP SCREW FOR SECURING THE GUN BUSHING 6 GAS CONNECTION GMAW OR FCAW GUN 7 CIRCUIT BREAKER 8 COLD INCH GAS P...

Страница 29: ...welding mode offers the simplicity of single knob control The machine will select the cor rect voltage and amperage based on the wire feed speed WFS set by the operator BASIC WELDING CONTROLS WELD MO...

Страница 30: ...his will deac vate all outputs besides the TIG output 6 FCAW Bu on Press to set the system to FCAW mode This will deac vate all outputs besides the FCAW output 7 MIG Bu on Press to set the system to M...

Страница 31: ...op ons along the bo om of the screen Press the knob to select the highlighted op on 3 Wire Feed Speed Se ng Sets the desired wire feed speed 4 Voltage Se ng Sets the voltage 5 Weld Mode 6 Wire Diamet...

Страница 32: ...n 2 Current Se ng Sets the desired current use le knob to adjust to adjust the allowable ranges to be set by a remote 3 Weld Mode 4 Output Indicator Note Output is ON at all mes in S ck process POWER...

Страница 33: ...se le knob to adjust 4 Output Indicator Output will be on in Touch Start mode without a remote Output will be o un l triggered when a remote is connected Note HF mode requires a remote to be connected...

Страница 34: ...t Time Controls the voltage for a speci ed me at the beginning of the weld During that me the machine will ramp from the Start Procedure to the Welding Procedure 3 Crater Time Controls the voltage for...

Страница 35: ...n 3 Wire Feed Speed Se ng Sets the desired wire feed speed use le knob to adjust 4 Voltage Se ng Sets the voltage use right knob to adjust 5 Wire Diameter Selec on 6 Gas Type Selec on 7 Weld Mode 8 Wi...

Страница 36: ...2 Step 4 Step Trigger Interlock Toggles between 2 Step and 4 Step Trigger Interlock 2 Step provides weld power and feeds wire only when the trigger is depressed 4 Step eliminates the need to hold the...

Страница 37: ...on is available in MIG and FCAW modes 3 Pre Flow Time Adjusts the me that shielding gas ows before the welding output turns on 4 Start Time Controls the WFS and Volts for a speci ed me at the beginnin...

Страница 38: ...y Media Connected 2 Memories View the saved memories for each process 3 Language Allows the user interface to be translated into the user s preferred language 4 Display Units Allows units to be displa...

Страница 39: ...OPERATION B 18 ADVANCED SYSTEM SETTINGS FIGURE B 13 1 So ware Versions 2 Weld Feedback Persists 3 Weld Feedback Time 4 Home Screen Layout Choose between Advanced and Simpli ed POWER WAVE 300C 1 2 3 4...

Страница 40: ...se ngs will appear here Each weld process will have di erent se ngs The most common advanced se ngs are Pinch Arc Force Hot Start Pre Flow Time Post Flow Time 2 Step 4 Step Trigger and Ul marc Advanc...

Страница 41: ...1 Pinch Se ng 2 Previous Se ng Indicator The do ed line will indicate where on the bar the most recent se ng was 3 Pinch Se ng Indicator Increasing the value will move the bar to the right decreasing...

Страница 42: ...Name 2 Weld Feedback Current 3 Weld Feedback Voltage POWER WAVE 300C 2 5 4 3 1 4 Ac ve Weld Se ngs 5 Dual Procedure Indicator Displays the ac ve welding procedure schedule Pressing the ac ve process b...

Страница 43: ...R WAVE 300C OPERATION B 22 BACK HOME BUTTONS FIGURE B 18 1 Back Bu on Selec ng the back bu on takes the system back one screen 2 Home Bu on Selec ng the home bu on takes the system back to the home sc...

Страница 44: ...out If the memory bu on is pressed again the se ngs will revert to the se ngs saved in the memory Four dis nct memories can be saved for each process to the 4 memory bu ons on the User Interface 4 for...

Страница 45: ...10 0 PINCH CONTROLS THE ARC CHARACTERISTICS WHEN SHORT ARC WELDING MIG ULTIMARC SOFT 10 0 TO STIFF 10 0 ULTIMARC REGULATES THE FOCUS OR SHAPE OF THE ARC ULTIMARC VALUES GREATER THAN 0 0 INCREASE THE P...

Страница 46: ...the wire feed speed will jump to the welding wire feed speed WELD The power source output and the wire feed speed continue at the weld settings for as long as the trigger is pulled POSTFLOW As soon as...

Страница 47: ...d an arc is estab lished both the machine output and the wire feed speed ramp to the weld settings throughout the start time The time period of ramping from the start set tings to the weld settings is...

Страница 48: ...nslope Crater Crater ti me Power Source Output Crater FIGURE B 22 EXAMPLE 3 2 STEP TRIGGER Customized Arc Start Crater and Arc End Sometimes it is advanta geous to set specific arc start crater and ar...

Страница 49: ...is pulled a second time and then released or if the arc is interrupted See Figure B 23 For this sequence PREFLOW Shielding gas begins to flow immediately when the gun trigger is pulled RUN IN After pr...

Страница 50: ...upslope the power source output and the wire feed speed ramp to the weld settings throughout the start time The time period of ramping from the start settings to the weld settings is called UPSLOPE WE...

Страница 51: ...he WFS knob Cold feeding or cold inching the electrode is useful for threading the electrode through the gun Hold with toggle switch in the BACK position to acti vate Gas Purge and let the shielding g...

Страница 52: ...llows guns with a Fast Mate style back end to connect into Power Wave 300C and Power MIG power sources Order K489 8 REMOTE OUTPUT CONTROL WITH 12 PIN UNIVERSAL CONNECTOR Consists of a control box with...

Страница 53: ...djustment However neglected or improperly calibrated machines may not yield satisfactory weld performance To ensure optimal performance the cal ibration of output Voltage and Current should be checked...

Страница 54: ...ended Course of Action safely contact your local Lincoln Authorized Field Service Facility HOW TO USE TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Factory Trai...

Страница 55: ...conditions are indicated in the following Table E 1 Light Condition Steady Green Blinking Green Fast Blinking Green Alternating Green and Red Steady Red Blinking Red Status LED off Input control boar...

Страница 56: ...econdary current limit is 325 amps Indicates communication link between main control board and chopper has errors If cycling the input power on the machine does not clear the error contact the Service...

Страница 57: ...over current Other Indication Input current limit has been exceeded Typically indicates short term power overload If problem persists contact Service Department 15 VDC supply on Input control board to...

Страница 58: ...low or too high 1 Input voltage is too low or too high 2 Thermal Error 3 Secondary current limit has been exceeded see error 54 3a Input control board fault see input control board error status 1 Mak...

Страница 59: ...eck for proper fan operation Fan should run in a low speed setting when the machine is idle and in a high speed when the output is triggered Check for material blocking intake or exhaust louvers or fo...

Страница 60: ...Input voltage may be too low lim iting output capability of the power source 2 Machine calibration 1 Wire feed problem 2 Loss of or improper Shielding Gas 3 Machine calibration 1 Reduce burnback time...

Страница 61: ...ble or cross over cable is being used refer to local IT department for assistance 1a Verify the cables are fully insert ed into the bulk head connector 1b The LED under the PC board ethernet connector...

Страница 62: ...33 32A 32 GND5 10A 408 407 406 404 403 402 401 351 354 353 348 347 346 345 344 343 342 341 409 410 224 222 223 221 224 222 223 221 214 211 213 212 351 354 353 350 355 356 358 51 52 554A 555A 396A 67C...

Страница 63: ...B R Y N U FAN G B R Y N U FAN G B R Y N U FAN G B R Y N U FAN G 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 TACH MOTOR B R B U R Y 1J31 2J31 3J31 4J31 1M12 2M12 USB UI MODULE 11J32 13J32 14J32 12J32 1J62 2J62 3J6...

Страница 64: ...POWER WAVE 300C DIMENSION PRINT F 3 39 67 20 51 39 44 25 92 25 70...

Страница 65: ...POWER WAVE 300C NOTES...

Страница 66: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Страница 67: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Страница 68: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or...

Результаты поиска

Содержание POWER WAVE 300C

Отзывы:

Бренды по названию

Популярные бренды

Lincoln Electric POWER WAVE 300C, Руководство оператора

Результаты поиска

Содержание POWER WAVE 300C

Отзывы:

Бренды по названию

Популярные бренды