Lincoln Electric POWER MIGTM 200 IM693 Скачать руководство пользователя страница 29

Now Available...12th Edition

The Procedure Handbook of Arc Welding

With over 500,000 copies of previous editions published

since 1933, the Procedure Handbook is considered by many to 
be the 

Bible

 of the arc welding industry.

This printing will go fast so don

t delay. Place your 

order now using the coupon below.

The hardbound book contains over 750 pages of welding

information, techniques and procedures. Much of this material 
has never been included in any other book.

A must for all welders, supervisors, engineers and

designers. Many welding instructors will want to use the book
as a reference for all students by taking advantage of the low
quantity discount prices which include shipping by
4th class parcel post.

$15.00 postage paid U.S.A.  Mainland

How To Read Shop Drawings

The book contains the latest information and application

data on the American Welding Society Standard Welding
Symbols. Detailed discussion tells how engineers and
draftsmen use the 

short-cut

 language of symbols to pass

on assembly and welding information to shop personnel.

Practical exercises and examples develop the reader

s ability

to visualize mechanically drawn objects as they will appear
in their assembled form.

187 pages with more than 100 illustrations. Size 8-1/2

  x 11

Durable, cloth-covered board binding.

$4.50 postage paid U.S.A. Mainland

New Lessons in Arc Welding

Lessons, simply written, cover manipulatory techniques;

machine and electrode characteristics; related subjects,
such as distortion; and supplemental information on arc
welding applications, speeds and costs. Practice materials,
exercises, questions and answers are suggested for each 
lesson.

528 pages, well illustrated, 6

 x 9

 size, bound in simulated,

gold embossed leather.

$5.00 postage paid U.S.A. Mainland

Need Welding Training?

The Lincoln Electric Company operates the oldest and

most respected Arc Welding School in the United States at its
corporate headquarters in Cleveland, Ohio. Over 100,000 stu-
dents have graduated. Tuition is low and the training is 

hands on

For details write: 

Lincoln Welding School
22801 St. Clair Ave. 
Cleveland, Ohio 44117-1199.

and ask for bulletin ED-80 or call 216-383-2259 and ask for the
Welding School Registrar.

Lincoln Welding School

BASIC COURSE

$700.00

5 weeks of fundamentals

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New Lessons in Arc Welding

$5.00

L

Seminar Information

Procedure Handbook 

Twelfth Edition

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PH

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How to Read Shop Drawings

$4.50

H

Educational Video Information

Incentive Management

$5.00

IM

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A New Approach to Industrial Economics

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James F. Lincoln Arc Welding

The American Century of John C. Lincoln

$5.00

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Foundation Book Information

Welding Preheat Calculator

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Содержание POWER MIGTM 200 IM693

Страница 1: ...OUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with machine Code Numbers 10564 For use with machine Code Numbe...

Страница 2: ...S SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safety...

Страница 3: ...th ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for cooling 3...

Страница 4: ...e welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines H...

Страница 5: ...non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan talons s...

Страница 6: ...e information must be followed to avoid minor personal injury or damage to this equipment CAUTION Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes...

Страница 7: ...2 Procedure for Changing Drive Roll B 3 Wire Reel Loading B 3 Mounting of 10 to 30 lbs Spools B 3 To Start the Welder B 3 Feeding Electrode B 4 Idle Roll Pressure Setting B 4 Making a Weld B 4 Avoidin...

Страница 8: ...ip and Gas Nozzle Installation D 1 Gun Tubes and Nozzles D 1 Cable Cleaning D 1 Liner Removal and Replacement D 2 Gun Handle Disassembly D 3 Troubleshooting Section E How to Use Troubleshooting Guide...

Страница 9: ...INGLE PHASE ONLY RATED OUTPUT OUTPUT RECOMMENDED INPUT WIRE AND FUSE SIZES Height Width Depth Weight 31 79 in 18 88 in 38 78 in 210 Ibs 808 mm 480 mm 985 mm 95 kg PHYSICAL DIMENSIONS Wire Speed 50 700...

Страница 10: ...y qualified personnel should perform this installation Only personnel that have read and under stood the POWER MIG 200 Operating Manual should install and operate this equipment Machine must be ground...

Страница 11: ...lt 50 60 Hz model POWER MIG is shipped with a 7 ft input cable and plug connected to the welder 4 Using the instructions in Figure A 3 have a quali fied electrician connect a receptacle Customer Suppl...

Страница 12: ...ATTACH THE REGULATOR IF OIL GREASE OR DAMAGE IS PRESENT Inform your gas supplier of this condition Oil or grease in the presence of high pressure oxygen is explosive 3 Stand to one side away from the...

Страница 13: ...ground Always wear dry insulating gloves FUMES AND GASES can be dangerous Keep your head out of fumes Use ventilation or exhaust to remove fumes from breathing zone WELDING SPARKS can cause fire or e...

Страница 14: ...shielding gas WELDING CAPABILITY The POWER MIG 200 is rated at 200 amps 22 volts at a 30 duty cycle based on a ten minute cycle time It is capable of higher duty cycles at lower output currents The ta...

Страница 15: ...he Readi Reel so that it will rotate in a direction when feed ing so as to be de reeled from top of the coil 7 Set one of the Readi Reel inside cage wires on the slot in the retain ing spring tab 8 Lo...

Страница 16: ...gh gun and repeat above steps 3 If the only result was drive roll slippage loosen the adjustment knob on the conductor plate and pull the gun cable forward about 6 15 cm There should be a slight wavin...

Страница 17: ...higher voltage tap than given on the recom mended procedure chart WIRE FEED OVERLOAD PROTECTION The POWER MIG has solid state overload protection of the wire drive motor If the motor becomes over loa...

Страница 18: ...le and is equipped with the integrated connector twist lock trigger connector fixed nozzle and insulator and includes a liner diffuser and contact tips for the wire sizes specified MAGNUM GUN CONNECTI...

Страница 19: ...eeder gun operation and machine gas solenoid valve Enables spool gun operation and spool gun gas solenoid valve Closing spool gun trigger starts spool gun weld ing and makes both electrodes electrical...

Страница 20: ...or as required GUN CABLE CLEANING To help prevent feeding problems clean cable liner after using approximately 300 pounds 136 kg of electrode Remove the cable from the wire feeder and lay it out stra...

Страница 21: ...D REPLACE MENT NOTE Changing the liner for a different wire size requires replacement of the gas diffuser per Table D 1 to properly secure the different liner LINER REMOVAL INSTALLATION AND TRIMMING I...

Страница 22: ...2 mm Alum wire Alum wire CONTACT TIPS Standard Duty S19391 6 025 0 6 mm S19391 7 030 0 8 mm S19391 1 035 0 9 mm S19391 2 045 1 2 mm Heavy Duty S19392 1 035 0 9 mm S19292 2 045 1 2 mm Tapered S19393 5...

Страница 23: ...LE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generall...

Страница 24: ...ssociated with built in feed er and Spool Gun if pulling spool gun trigger 1 Remove gun assembly from machine If problem is solved gun assembly is faulty Repair or replace 2 If problem persists when g...

Страница 25: ...s 1 No control of wire feed speed Other machine functions are nor mal POSSIBLE AREAS OF MISADJUSTMENT S 1 The gun cable may be kinked or twisted 2 The wire may be jammed in the gun cable or gun cable...

Страница 26: ...the problem is within the POWER MIG 200 5 Make sure the gun is pushed all the way into gun mount and is properly seated RECOMMENDED COURSE OF ACTION If all recommended possible areas of misadjustment...

Страница 27: ...TIFIER MOUNTED BAFFLE TRANSFORMER THERMOSTAT RECTIFIER ASSEMBLY THERMOSTAT G F E D C B A X10 X9 B W CONTACTOR H5 FAN MOTOR X5 X7 X8 27 8V X6 SINGLE PHASE BRIDGE RECTIFIER 2 1 4 3 2 TRIGGER GUN CONTROL...

Страница 28: ...F 2 F 2 DIMENSION PRINT 3 00F M19231 POWER MIG 200...

Страница 29: ...383 2259 and ask for the Welding School Registrar Lincoln Welding School BASIC COURSE 700 00 5 weeks of fundamentals There is a 10 discount on all orders of 50 00 or more for shipment at one time to...

Страница 30: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 31: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 32: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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