Lincoln Electric POWER MIGTM 200 IM693 Скачать руководство пользователя страница 10

A-2

A-2

INSTALLATION

INPUT POWER, GROUNDING AND
CONNECTION DIAGRAMS

1. Before starting the installation, check with the local

power company if there is any question about
whether your power supply is adequate for the volt-
age, amperes, phase, and frequency specified on
the welder nameplate. Also be sure the planned
installation will meet the U.S. National Electrical
Code and local code requirements. This welder
may be operated from a single phase line or from
one phase of a two or three phase line.

2. Models that have multiple input voltages specified

on the nameplate (e.g. 208/230) are shipped con-
nected for the highest voltage. If the welder is to be
operated on lower voltage, it must be reconnected
according to the instructions in Figure A.1 for dual
voltage machines and Figure A.2 for triple voltage
machines.

Make certain that the input power is electrically
disconnected before removing the screw on the
reconnect panel access cover.

Read entire installation section before starting
installation.

SAFETY PRECAUTIONS

ELECTRIC SHOCK can kill.

• Only qualified personnel should perform

this installation.

• Only personnel that have read and under-

stood the POWER MIG 200 Operating
Manual should install and operate this
equipment.

• Machine must be grounded per any nation-

al, local or other applicable electrical
codes.

• The POWER MIG power switch is to be in

the OFF position when installing work
cable and gun and when connecting other
equipment.

WARNING

UNCRATING THE POWER MIG 200

Cut banding and lift off cardboard carton. Cut banding
holding the machine to the skid. Remove foam and
corrugated packing material. Untape accessories from
Gas Bottle Platform. Unscrew the two wood screws
(at the Gas Bottle Platform) holding the machine to
the skid. Roll the machine off the skid assembly.

LOCATION

Locate the welder in a dry location where there is free
circulation of clean air into the louvers in the back and
out the front. A location that minimizes the amount of
smoke and dirt drawn into the rear louvers reduces
the chance of dirt accumulation that can block air pas-
sages and cause overheating.

ELECTRIC SHOCK can kill.

• Do not touch electrically live parts such as

output terminals or internal wiring.

• All input power must be electrically dis-

connected before proceeding.

WARNING

WARNING

POWER MIG 200

Содержание POWER MIGTM 200 IM693

Страница 1: ...OUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with machine Code Numbers 10564 For use with machine Code Numbe...

Страница 2: ...S SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safety...

Страница 3: ...th ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for cooling 3...

Страница 4: ...e welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines H...

Страница 5: ...non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan talons s...

Страница 6: ...e information must be followed to avoid minor personal injury or damage to this equipment CAUTION Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes...

Страница 7: ...2 Procedure for Changing Drive Roll B 3 Wire Reel Loading B 3 Mounting of 10 to 30 lbs Spools B 3 To Start the Welder B 3 Feeding Electrode B 4 Idle Roll Pressure Setting B 4 Making a Weld B 4 Avoidin...

Страница 8: ...ip and Gas Nozzle Installation D 1 Gun Tubes and Nozzles D 1 Cable Cleaning D 1 Liner Removal and Replacement D 2 Gun Handle Disassembly D 3 Troubleshooting Section E How to Use Troubleshooting Guide...

Страница 9: ...INGLE PHASE ONLY RATED OUTPUT OUTPUT RECOMMENDED INPUT WIRE AND FUSE SIZES Height Width Depth Weight 31 79 in 18 88 in 38 78 in 210 Ibs 808 mm 480 mm 985 mm 95 kg PHYSICAL DIMENSIONS Wire Speed 50 700...

Страница 10: ...y qualified personnel should perform this installation Only personnel that have read and under stood the POWER MIG 200 Operating Manual should install and operate this equipment Machine must be ground...

Страница 11: ...lt 50 60 Hz model POWER MIG is shipped with a 7 ft input cable and plug connected to the welder 4 Using the instructions in Figure A 3 have a quali fied electrician connect a receptacle Customer Suppl...

Страница 12: ...ATTACH THE REGULATOR IF OIL GREASE OR DAMAGE IS PRESENT Inform your gas supplier of this condition Oil or grease in the presence of high pressure oxygen is explosive 3 Stand to one side away from the...

Страница 13: ...ground Always wear dry insulating gloves FUMES AND GASES can be dangerous Keep your head out of fumes Use ventilation or exhaust to remove fumes from breathing zone WELDING SPARKS can cause fire or e...

Страница 14: ...shielding gas WELDING CAPABILITY The POWER MIG 200 is rated at 200 amps 22 volts at a 30 duty cycle based on a ten minute cycle time It is capable of higher duty cycles at lower output currents The ta...

Страница 15: ...he Readi Reel so that it will rotate in a direction when feed ing so as to be de reeled from top of the coil 7 Set one of the Readi Reel inside cage wires on the slot in the retain ing spring tab 8 Lo...

Страница 16: ...gh gun and repeat above steps 3 If the only result was drive roll slippage loosen the adjustment knob on the conductor plate and pull the gun cable forward about 6 15 cm There should be a slight wavin...

Страница 17: ...higher voltage tap than given on the recom mended procedure chart WIRE FEED OVERLOAD PROTECTION The POWER MIG has solid state overload protection of the wire drive motor If the motor becomes over loa...

Страница 18: ...le and is equipped with the integrated connector twist lock trigger connector fixed nozzle and insulator and includes a liner diffuser and contact tips for the wire sizes specified MAGNUM GUN CONNECTI...

Страница 19: ...eeder gun operation and machine gas solenoid valve Enables spool gun operation and spool gun gas solenoid valve Closing spool gun trigger starts spool gun weld ing and makes both electrodes electrical...

Страница 20: ...or as required GUN CABLE CLEANING To help prevent feeding problems clean cable liner after using approximately 300 pounds 136 kg of electrode Remove the cable from the wire feeder and lay it out stra...

Страница 21: ...D REPLACE MENT NOTE Changing the liner for a different wire size requires replacement of the gas diffuser per Table D 1 to properly secure the different liner LINER REMOVAL INSTALLATION AND TRIMMING I...

Страница 22: ...2 mm Alum wire Alum wire CONTACT TIPS Standard Duty S19391 6 025 0 6 mm S19391 7 030 0 8 mm S19391 1 035 0 9 mm S19391 2 045 1 2 mm Heavy Duty S19392 1 035 0 9 mm S19292 2 045 1 2 mm Tapered S19393 5...

Страница 23: ...LE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generall...

Страница 24: ...ssociated with built in feed er and Spool Gun if pulling spool gun trigger 1 Remove gun assembly from machine If problem is solved gun assembly is faulty Repair or replace 2 If problem persists when g...

Страница 25: ...s 1 No control of wire feed speed Other machine functions are nor mal POSSIBLE AREAS OF MISADJUSTMENT S 1 The gun cable may be kinked or twisted 2 The wire may be jammed in the gun cable or gun cable...

Страница 26: ...the problem is within the POWER MIG 200 5 Make sure the gun is pushed all the way into gun mount and is properly seated RECOMMENDED COURSE OF ACTION If all recommended possible areas of misadjustment...

Страница 27: ...TIFIER MOUNTED BAFFLE TRANSFORMER THERMOSTAT RECTIFIER ASSEMBLY THERMOSTAT G F E D C B A X10 X9 B W CONTACTOR H5 FAN MOTOR X5 X7 X8 27 8V X6 SINGLE PHASE BRIDGE RECTIFIER 2 1 4 3 2 TRIGGER GUN CONTROL...

Страница 28: ...F 2 F 2 DIMENSION PRINT 3 00F M19231 POWER MIG 200...

Страница 29: ...383 2259 and ask for the Welding School Registrar Lincoln Welding School BASIC COURSE 700 00 5 weeks of fundamentals There is a 10 discount on all orders of 50 00 or more for shipment at one time to...

Страница 30: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 31: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 32: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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