D-3
D-3
MAINTENANCE
GUN HANDLE DISASSEMBLY
The internal parts of the gun handle may be
inspected or serviced if necessary.
The gun handle consists of two halves that are
held together with a collar on each end. To
open up the handle, turn the collars approxi-
mately 60 degrees counterclockwise (the same
direction as removing a right hand thread) until
the collar reaches a stop. Then pull the collar
off the gun handle. If the collars are difficult to
turn, position the gun handle against a corner,
place a screwdriver against the tab on the col-
lar and give the screwdriver a sharp blow to
turn the collar past an internal locking rib.
Counterclockwise
English
Metric
Description
Part No.
Size
Size
CABLE LINER
For 15' (4.5 m) or KP42-25-15
.025" – .030"
0.6 – 0.8 mm
shorter Cable KP42-4045-15
.035" – .045"
0.9 – 1.1 mm
KP42-4045-15
3/64"
1.2 mm
(Alum. wire)
(Alum. wire)
CONTACT TIPS
Standard Duty KP14-25
.025"
0.6 mm
KP14-30
.030"
0.8 mm
KP14-35*
.035"
0.9 mm
KP14-45
.045"
1.1 mm
Heavy Duty KP14H-35
.035"
0.9 mm
KP14H-45
.045"
1.1 mm
Tapered KP14T-25
.025"
0.6 mm
KP14T-30
.030"
0.8 mm
KP14T-35
.035"
0.9 mm
KP14T-45
.045"
1.1 mm
Tab (For Aluminum) KP2010-5B1
3/64"
1.2 mm
(Alum. Wire)
(Alum. Wire)
GAS NOZZLES
Fixed (Flush)
KP23-37F
3/8"
9.5 mm
KP23-50F*
1/2"
12.7 mm
KP23-62F
5/8"
15.9 mm
Fixed
(Recessed)
KP23-37
3/8"
9.5 mm
KP23-50
1/2"
12.7 mm
KP23-62
5/8"
15.9 mm
Requires: Gas
Diffuser As'bly
KP52-FN *
.025" – .045"
0.6 – 1.1 mm
Adjustable Slip-On
KP22-50
1/2"
12.7 mm
KP22-62
5/8"
15.9 mm
Requires:
Nozzle Insulator
KP32
As
ʼ
bly
Requires:
Gas Diffuser
KP52-23
.025" – .030"
0.6 – 0.8 mm
As
ʼ
bly
KP52
.035" – .045"
0.9 – 1.1 mm
Gasless Nozzle
KP1947-1
Δ
(For Innershield)
GUN TUBE ASSEMBLIES
Standard (60°)
KP2015-1 *
45°
KP2041-1
TABLE D.2
ACCESSORIES AND EXPENDABLE REPLACEMENT PARTS
FOR MAGNUM 250L GUN AND CABLE ASSEMBLIES
*
Included with POWER MIG® 216
Δ
Requires KP52 Gas Diffuser Assembly.
POWER MIG® 216
