INSTALLATION
TECHNICAL SPECIFICATIONS - MAGNUM
®
PRO100SG SPOOL GUN K3269-1
MODEL
WELDING PROCESS
WIRE ALLOYS
WIRE SIzES (DIAMETERS)
SPOOL SIzE
RATED WELDING CURRENT
AND DUTY CYCLE
OvERALL WEIGHT
CABLE LENGTH
OvERALL SIzE (BOUNDING BOx)
METHOD OF GUIDANCE
METHOD OF COOLING
K3269-1 MAGNUM
®
PRO100SG Spool Gun
Aluminum GMAW (MIG), DC electrode positive
polarity with 100% argon welding shielding gas.
Aluminum only: alloys 4043 or 5356
Solid wire 0.030 or 0.035 inches (0.8 or 0.9 mm)
1 lb. weight, nominal 4 inch diameter spool
130 amps at 30% for 10-minute basis
3.5 lbs. with cable but without case or spool
10.0±0.2 feet
In inches: 15.75 long x 10.50 high x 4.25 thick max.,
without case or gun cable.
Semiautomatic (manually-guided)
Air-cooled
UNPACKING THE SPOOL GUN
The spool gun is factory-assembled and tested, and then packed in its own cush-
ioned carrying case. It is shipped fully-equipped to weld with 0.035 inch diameter alu-
minum wire. After opening the case, check that it contains the following items:
1. One fully assembled K3269-1 spool gun.
2. One T11862-65 Conical Compression Spring for use with alloy 5356 wire (spool
not included).
3. One spool of 0.035 aluminum alloy 4043 wire
4. Three S28172-1 contact tips
5. One instruction manual (IMT10137)
6. One M21182 electrical harness with toggle switch.
LOCATING SPOOL GUN COMPONENTS AND FEATURES
(See Figure 1.A for Items 1 thru 6)
1. Gas Nozzle and Contact Tip.
2. Straightened Gun Tube Assembly.
3. 1/4-Turn Locking Collar.
4. Trigger Assembly.
5. Spool Cover: Provides easy, wide-
open access to spool and wire
drive.
6. Locking Knob: Captive in spool
cover.
(See Figure A.2 for these following items)
7. Integrated Single-Piece Cable:
The Magnum
®
Pro design provides
neat and clean appearance; sim-
plifies cable management and
reduces entanglements.
8. Standard Durable Strain Relief
Clamp.
9. Three Captive Hex Nuts.
M
A
G
N
U
M
P
R
O
1
0
0
S
G
®
FIGURE A.1
Left Side View
1
4
3
5
6
2
FIGURE A.2
Right Side View
7
8
9
A-1
A-2
INSTALLATION
SAFETY PRECAUTIONS
ELECTRIC SHOCK CAN KILL.
• Turn the input power OFF at the welding power source before
installation or changing drive rolls and/or guides.
• Do not touch electrically live parts.
• When inching with the gun trigger, electrode and drive mechanism
are "hot" to work and ground and could remain energized several
seconds after the gun trigger is released.
-----------------------------------------------------------------------------------------------------
WARNING
1
3
6
2
Plastic Bag
5
4
Содержание K3269-1
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