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Lincoln Electric INVERTEC 10368, Руководство оператора, Страница: 7 / 33

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TABLE OF CONTENTS

Page

Installation .......................................................................................................Section A

Technical Specifications ........................................................................................A-1
Product Description ...............................................................................................A-2
Recommended Processes and Equipment ...........................................................A-2
Compatible Lincoln Equipment ..............................................................................A-2
Location .................................................................................................................A-2
High Frequency Interference Protection ................................................................A-2
Securing to Invertec...............................................................................................A-3
Input Connection....................................................................................................A-3
Output Connection.................................................................................................A-3
Torch Connection ..................................................................................................A-3
Torch Connection Cover Installation......................................................................A-4
Gas Connection .....................................................................................................A-4
Water/Coolant Return Connection.........................................................................A-4
Water Solenoid Removal .......................................................................................A-4
Coolant Feed Through Connector Installation .......................................................A-4

Operation .........................................................................................................Section B

Safety Precautions ................................................................................................B-1
Limitations..............................................................................................................B-1
Power Source and Starter Kit Operation ...............................................................B-2
Invertec Control Function/Operation......................................................................B-2
DC TIG Starter Control Function/Operation...........................................................B-2
Operation with an Arc Start Switch ........................................................................B-3
Operation with an Amptrol .....................................................................................B-4
Remote Control Switch ..........................................................................................B-4

Accessories .....................................................................................................Section C

Accessories ...........................................................................................................C-1

Maintenance ....................................................................................................Section D

Safety Precautions ................................................................................................D-1
Routine and Periodic Maintenance........................................................................D-1

Troubleshooting ..............................................................................................Section E

Safety Precautions.................................................................................................E-1
How To Use Troubleshooting Guide and General Information..............................E-1
Troubleshooting Guide ..........................................................................................E-2
Environmental Protection.......................................................................................E-6
Printed Circuit Board Replacement .......................................................................E-6

Wiring Diagrams ..............................................................................................Section F

DC TIG Starter Wiring Diagram .............................................................................F-1
Connection Diagram ..............................................................................................F-2
Dimension Print......................................................................................................F-3
DC TIG Starter to Invertec Assembly Illustration ...................................................F-4

Parts Manual ....................................................................................................Appendix

Содержание INVERTEC 10368

Страница 1: ...increased by proper installation and thought ful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And...

Страница 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Страница 3: ...ical earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for co...

Страница 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Страница 5: ...i s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan t...

Страница 6: ...e information must be followed to avoid minor personal injury or damage to this equipment CAUTION Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes...

Страница 7: ...tations B 1 Power Source and Starter Kit Operation B 2 Invertec Control Function Operation B 2 DC TIG Starter Control Function Operation B 2 Operation with an Arc Start Switch B 3 Operation with an Am...

Страница 8: ...NOTES...

Страница 9: ...Rated Output A 1 INSTALLATION INVERTEC DC TIG STARTER A 1 TECHNICAL SPECIFICATIONS DC TIG STARTER CURRENT LIMIT Height Width Depth Weight 6 44 in 10 72 in 21 01 in 23 Ibs 164 mm 272 mm 523 mm 10 4 kg...

Страница 10: ...e ACCESSORIES section Compatible with all Magnum one and two piece water cooled torches with 7 8 left hand threads and gas cooled torches with 3 8 5 8 and 7 8 right hand threads Compatible with Magnum...

Страница 11: ...kit to connect the DC TIG Starter to an Invertec The cable makes the connection between the 14 pin Amphenols on the back of both the DC TIG Starter kit and the Invertec Refer to S20405 connection dia...

Страница 12: ...DC TIG Starter s water solenoid with the fluid connector supplied with the kit Water Solenoid Removal a Turn power off to the V300 5 8 RH GAS CONNECTION DC TIG STARTER POWER GAS CONNECTION 7 8 RH POW...

Страница 13: ...ional warning information at front of this operator s manual WARNING Limitations a The DC TIG Starter is not recommended for processes where procedures are not within its cur rent and or duty cycle ra...

Страница 14: ...controls and or current limit control NOTE The digital meter in the Invertec will indicate the current limit level when no current is flowing When current is flowing the digital meter will display th...

Страница 15: ...ng the trigger during postflow skips the preflow stage and immediately restrikes the arc If the arc is lost during welding the starting circuit will resume operation for up to two min utes to re estab...

Страница 16: ...conds to re establish the arc If the arc is not re established the DC TIG Starter kit will shut off the high frequency shut off the Invertec s trigger and begin postflow timing See FIGURE 4 FIGURE 4 4...

Страница 17: ...provide quick dis connect from machine NOTE A 17 1 0 cable with two K852 70 plugs installed is included with the DC TIG Starter kit for use in installing the kit beneath the Invertec Remote Control K9...

Страница 18: ...e maintained All external sheet metal screws must be in place to ensure case strength and electrical ground continu ity Periodic Maintenance No scheduled periodic maintenance is required for the DC Ti...

Страница 19: ...ure airstream Make a thorough inspection of all components Look for signs of over heating broken leads or other obvious prob lems Inspect all wiring lugs and connec tions to ensure that electrical con...

Страница 20: ...assembly If 42 VAC is not present at the Invertec s cavities see the Instruction Manual for the Invertec 4 Check that 115 VAC is present between leads 41B and 215A If it is present replace the fan and...

Страница 21: ...d 4 If solenoids engage when the arc start switch is closed check that the Invertec produces OCV a If OCV is not present check that the arc start switch has continuity when closed and repair or replac...

Страница 22: ...VAC is present between leads 2 and 4 with the arc start switch open and 3 VAC with the arc start switch closed a 24 VAC not present with arc start switch open check conti nuity of input cable assembly...

Страница 23: ...ghout its full range Repair or replace R1 and or the associ ated leads as needed 3 Replace the control board NOTE If the postflow adjustment becomes disabled the control board will use a preset of 15...

Страница 24: ...r RTV Coating Printed Circuit Board Replacement 1 Handle PC boards by edges only 2 Store PC boards only in the bags that they are shipped in Some PC boards require special bags that disperse static ch...

Страница 25: ...eference only It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is il...

Страница 26: ...F 2 DIAGRAMS F 2 INVERTEC DC TIG STARTER 4 0 1 2 3 0 4 3 5 0 6 0 0 7 6 3 7 0 3 30 6 03 0 0 8 9 8 3 30 7 0 7 5 0 0 0 0 6 3 1 0 4 0 0 0 7 0 0 5...

Страница 27: ...F 3 DIAGRAMS F 3 INVERTEC DC TIG STARTER...

Страница 28: ...F 4 DIAGRAMS F 4 INVERTEC DC TIG STARTER...

Страница 29: ...NOTES INVERTEC DC TIG STARTER...

Страница 30: ...letin ED 80 or call 216 383 2259 and ask for the Welding School Registrar Lincoln Welding School BASIC COURSE 700 00 5 weeks of fundamentals There is a 10 discount on all orders of 50 00 or more for s...

Страница 31: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 32: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 33: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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