Lincoln Electric INVERTEC 10368 Скачать руководство пользователя страница 10

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INSTALLATION   

INVERTEC DC TIG STARTER

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PRODUCT DESCRIPTION

The purpose of the DC TIG Starter is to provide a high
frequency, high voltage pulse for arc starting in DC
TIG welding applications. It is intended to be used
with the Invertec™ power sources which have a 5.5
amp, 42 VAC auxiliary supply. The DC TIG Starter’s
output rating matches the Invertec V300’s (300
amperes DC at a 60% duty cycle and 250 amperes
DC at a 100% duty cycle). The input requirements are
42 VAC, 2.0 amps.

The DC TIG Starter is designed for non-contact start-
ing of DC TIG welding arcs. It can select between 2-
step and 4-step trigger functioning to control the
Invertec’s energizing of the torch. The DC TIG Starter
has a water solenoid to control the on/off flow of
coolant and a gas solenoid to control a preset preflow
and allow a variable postflow. Maximum current limit
can be adjusted for amptrol™ or arc start switch use.
The DC TIG Starter comes with a preset upslope and
an adjustable downslope. An Amphenol and control
switch are provided for simultaneous wire feeder con-
nection to Invertec power sources.

RECOMMENDED PROCESSES AND
EQUIPMENT

The DC TIG Starter is to be used with DC TIG welding
processes. A work cable, TIG torch, gas supply, and
an arc start switch are required. An optional amptrol
may be used. A water supply is required if using
water- cooled torches.

For best results, use of Thoriated Tungsten electrodes
is recommended.

COMPATIBLE LINCOLN ELECTRIC EQUIPMENT.

- V300’s with 5.5 amp 42 VAC auxiliary supply.

- V200’s with 5.5 amp 42 VAC auxiliary supply.

- Field installed options and accessories. See

ACCESSORIES section.

- Compatible with all Magnum™ one and two piece

water-cooled torches with 7/8 left-hand threads and
gas-cooled torches with 3/8, 5/8, and 7/8 right-hand
threads.

- Compatible with Magnum water coolers. The sole-

noid controlled coolant flow will help yield longer
Magnum cooler life.

INSTALLATION

ELECTRIC SHOCK

can kill.

• Have an electrician install and service
this equipment.
• Turn the input power off at the fuse
box before working on equipment.

• Do not touch electrically hot parts.

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WARNING

Location

The DC TIG Starter kit has been designed with many
features to protect it from harsh environments. Even
so, it is important that simple preventative measures
are followed in order to assure long life and reliable
operation.

a. The machine must be located where there is free

circulation of clean air such that air movement in
the back and out the bottom will not be restricted.
Dirt and dust that can be drawn into the machine
should be kept to a minimum.

b. Keep machine dry. Shelter from rain and snow. Do

not place on wet ground or in puddles.

High Frequency Interference Protection

The DC TIG Starter employs a solid state non-contact
torch starting circuit which drastically reduces high fre-
quency emissions from the machine as compared with
spark gap type high frequency generators.

Radiated interference can develop, however, in the
following four ways:

a. Direct interference radiated from the machine;

b. Direct interference radiated from the welding leads;

c. Direct interference radiated from feedback into the

power lines;

or

d. Interference from reradiation or “pickup” by

ungrounded metallic objects.

Keeping these contributing factors in mind, installing
equipment per the following instructions should mini-
mize problems:

a. Keep the machine power supply lines as short as

possible.

Содержание INVERTEC 10368

Страница 1: ...increased by proper installation and thought ful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And...

Страница 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Страница 3: ...ical earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for co...

Страница 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Страница 5: ...i s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan t...

Страница 6: ...e information must be followed to avoid minor personal injury or damage to this equipment CAUTION Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes...

Страница 7: ...tations B 1 Power Source and Starter Kit Operation B 2 Invertec Control Function Operation B 2 DC TIG Starter Control Function Operation B 2 Operation with an Arc Start Switch B 3 Operation with an Am...

Страница 8: ...NOTES...

Страница 9: ...Rated Output A 1 INSTALLATION INVERTEC DC TIG STARTER A 1 TECHNICAL SPECIFICATIONS DC TIG STARTER CURRENT LIMIT Height Width Depth Weight 6 44 in 10 72 in 21 01 in 23 Ibs 164 mm 272 mm 523 mm 10 4 kg...

Страница 10: ...e ACCESSORIES section Compatible with all Magnum one and two piece water cooled torches with 7 8 left hand threads and gas cooled torches with 3 8 5 8 and 7 8 right hand threads Compatible with Magnum...

Страница 11: ...kit to connect the DC TIG Starter to an Invertec The cable makes the connection between the 14 pin Amphenols on the back of both the DC TIG Starter kit and the Invertec Refer to S20405 connection dia...

Страница 12: ...DC TIG Starter s water solenoid with the fluid connector supplied with the kit Water Solenoid Removal a Turn power off to the V300 5 8 RH GAS CONNECTION DC TIG STARTER POWER GAS CONNECTION 7 8 RH POW...

Страница 13: ...ional warning information at front of this operator s manual WARNING Limitations a The DC TIG Starter is not recommended for processes where procedures are not within its cur rent and or duty cycle ra...

Страница 14: ...controls and or current limit control NOTE The digital meter in the Invertec will indicate the current limit level when no current is flowing When current is flowing the digital meter will display th...

Страница 15: ...ng the trigger during postflow skips the preflow stage and immediately restrikes the arc If the arc is lost during welding the starting circuit will resume operation for up to two min utes to re estab...

Страница 16: ...conds to re establish the arc If the arc is not re established the DC TIG Starter kit will shut off the high frequency shut off the Invertec s trigger and begin postflow timing See FIGURE 4 FIGURE 4 4...

Страница 17: ...provide quick dis connect from machine NOTE A 17 1 0 cable with two K852 70 plugs installed is included with the DC TIG Starter kit for use in installing the kit beneath the Invertec Remote Control K9...

Страница 18: ...e maintained All external sheet metal screws must be in place to ensure case strength and electrical ground continu ity Periodic Maintenance No scheduled periodic maintenance is required for the DC Ti...

Страница 19: ...ure airstream Make a thorough inspection of all components Look for signs of over heating broken leads or other obvious prob lems Inspect all wiring lugs and connec tions to ensure that electrical con...

Страница 20: ...assembly If 42 VAC is not present at the Invertec s cavities see the Instruction Manual for the Invertec 4 Check that 115 VAC is present between leads 41B and 215A If it is present replace the fan and...

Страница 21: ...d 4 If solenoids engage when the arc start switch is closed check that the Invertec produces OCV a If OCV is not present check that the arc start switch has continuity when closed and repair or replac...

Страница 22: ...VAC is present between leads 2 and 4 with the arc start switch open and 3 VAC with the arc start switch closed a 24 VAC not present with arc start switch open check conti nuity of input cable assembly...

Страница 23: ...ghout its full range Repair or replace R1 and or the associ ated leads as needed 3 Replace the control board NOTE If the postflow adjustment becomes disabled the control board will use a preset of 15...

Страница 24: ...r RTV Coating Printed Circuit Board Replacement 1 Handle PC boards by edges only 2 Store PC boards only in the bags that they are shipped in Some PC boards require special bags that disperse static ch...

Страница 25: ...eference only It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is il...

Страница 26: ...F 2 DIAGRAMS F 2 INVERTEC DC TIG STARTER 4 0 1 2 3 0 4 3 5 0 6 0 0 7 6 3 7 0 3 30 6 03 0 0 8 9 8 3 30 7 0 7 5 0 0 0 0 6 3 1 0 4 0 0 0 7 0 0 5...

Страница 27: ...F 3 DIAGRAMS F 3 INVERTEC DC TIG STARTER...

Страница 28: ...F 4 DIAGRAMS F 4 INVERTEC DC TIG STARTER...

Страница 29: ...NOTES INVERTEC DC TIG STARTER...

Страница 30: ...letin ED 80 or call 216 383 2259 and ask for the Welding School Registrar Lincoln Welding School BASIC COURSE 700 00 5 weeks of fundamentals There is a 10 discount on all orders of 50 00 or more for s...

Страница 31: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 32: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 33: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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