Lincoln Electric IDEALARC AC-1200 Скачать руководство пользователя страница 17

F-2

DIAGRAMS

F-2

IDEALARC® AC-1200

AC-1200 SCOTT CONNECTION DIAGRAM

B

M13026

N.C.

P

R

IM

A

R

Y

S

E

C

.

ELEC.

WORK

1

7

8

9

10

4

N.D.,N.E.

N.C.

P

R

IM

A

R

Y

S

E

C

.
ELEC.

WORK

1

7

8

9

10

4

N.D.,N.E.

TWO SINGLE MACHINES SCOTT CONNECTED

3 PHASE SUPPLY LINES

PHASE SEQUENCE A-C-B (N.A.)

C

B

A

100

90

80

N.B.

TEASER TRANSFORMER (TRAIL ARC)

WORK 
TRAIL

ARC

LEAD ARC

TRAVEL

AC-1200 OR AC1500 
MAIN TRANSFORMER (LEAD ARC)

AC-1200 OR AC1500

 NOTE:  The two arcs must be properly phased relative to each other, if the electrical connections are not as shown above, poor

        welding will result.

        A way to verify the proper phase angle and phase sequence is to measure the A.C. voltage at the welding nozzles.

         1.  Do not weld during the voltage measurements.  Back the electrode out of each wire drive, then press the NA-4 start

             buttons.

             CAUTION - Voltage will be high between the two electrode nozzles.

         2.  Voltage readings between nozzles to work, and nozzle to nozzle should be per table:

                                     V                              V                   Value                 Relationship

             If voltages do not agree, recheck all wiring and the proper sequence of the input supply lines.

             the phase sequence use one of the following methods.

                    1.  Use a phase meter.

                    2.  Use an oscilloscope.

 N.A.   To obtain proper phase sequence at the welding arcs, the input line sequence must be A-C-B.

 N.B.   Interconnect machines as shown for the desired phase angle.

 N.C.   Frames of all welding power sources must be grounded per National Electric Code.

 N.D.   Electrode cables of paralleled machines should be connected to the same range tap.

 N.E.   The weld cables for each arc, and work must be of proper capacity for the current and duty cycle of the immediate and

        future applications.

*

 *

                         PHASE       LEAD ARC             TRAIL ARC            LEAD ARC TO

                         ANGLE        TO WORK              TO WORK             TRAIL ARC

                         100 o

     90 VAC                  90 VAC              138 VAC                1.53 x V

                          80 o

     90 VAC                  90 VAC              116 VAC                1.29 x V
                          90 o

     90 VAC                  90 VAC              127 VAC                1.41 x V

 If using the 90

o

 phase angle connection, the phase sequence cannot be determined by voltage measurement.  To determine

                    3.  Temporarily reconnect the machine to either the 100

o

 tap or the 80 o  tap and check the voltage per note 2.

WARNING

CAN KILL
ELECTRIC SHOCK

Disconnect input power before servicing.

Do not operate with covers removed.

Do not touch electrically live parts.

Only qualified persons should install, use

or service this equipment.

B

M13026

N.C.

P

R

IM

A

R

Y

S

E

C

.

ELEC.

WORK

1

7

8

9

10

4

N.D.,N.E.

N.C.

P

R

IM

A

R

Y

S

E

C

.

ELEC.

WORK

1

7

8

9

10

4

N.D.,N.E.

TWO SINGLE MACHINES SCOTT CONNECTED

3 PHASE SUPPLY LINES
PHASE SEQUENCE A-C-B (N.A.)

C

B

A

100

90

80

N.B.

TEASER TRANSFORMER (TRAIL ARC)

WORK

TRAIL
ARC

LEAD ARC

TRAVEL

AC-1200 OR AC1500

MAIN TRANSFORMER (LEAD ARC)

AC-1200 OR AC1500

 NOTE:  The two arcs must be properly phased relative to each other, if the electrical connections are not as shown above, poor

        welding will result.

        A way to verify the proper phase angle and phase sequence is to measure the A.C. voltage at the welding nozzles.

         1.  Do not weld during the voltage measurements.  Back the electrode out of each wire drive, then press the NA-4 start

             buttons.

             CAUTION - Voltage will be high between the two electrode nozzles.

         2.  Voltage readings between nozzles to work, and nozzle to nozzle should be per table:

                                     V                              V                   Value                 Relationship

             If voltages do not agree, recheck all wiring and the proper sequence of the input supply lines.

             the phase sequence use one of the following methods.

                    1.  Use a phase meter.
                    2.  Use an oscilloscope.

 N.A.   To obtain proper phase sequence at the welding arcs, the input line sequence must be A-C-B.

 N.B.   Interconnect machines as shown for the desired phase angle.

 N.C.   Frames of all welding power sources must be grounded per National Electric Code.

 N.D.   Electrode cables of paralleled machines should be connected to the same range tap.

 N.E.   The weld cables for each arc, and work must be of proper capacity for the current and duty cycle of the immediate and

        future applications.

*

 *

                         PHASE       LEAD ARC             TRAIL ARC            LEAD ARC TO

                         ANGLE        TO WORK              TO WORK             TRAIL ARC

                         100 o

     90 VAC                  90 VAC              138 VAC                1.53 x V

                          80 o

     90 VAC                  90 VAC              116 VAC                1.29 x V

                          90 o

     90 VAC                  90 VAC              127 VAC                1.41 x V

 If using the 90

o

 phase angle connection, the phase sequence cannot be determined by voltage measurement.  To determine

                    3.  Temporarily reconnect the machine to either the 100

o

 tap or the 80 o  tap and check the voltage per note 2.

WARNING

CAN KILL

ELECTRIC SHOCK

Disconnect input power before servicing.
Do not operate with covers removed.
Do not touch electrically live parts.

Only qualified persons should install, use
or service this equipment.

Содержание IDEALARC AC-1200

Страница 1: ...T WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOUT And most importantly think before you act and be careful For use with machines having Code Numbers 10291C 10292C 10465 an...

Страница 2: ...KER WEARERS SHOULD CONSULT WITH THEIR DOCTOR bEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy...

Страница 3: ...Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders 3 i When w...

Страница 4: ...eas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situ...

Страница 5: ...opri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pa...

Страница 6: ...mportant when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on the...

Страница 7: ...utions B 1 To set for machine or Remote Control B 1 To set Output Current B 1 ________________________________________________________________________________ Maintenance Section D Safety Precautions...

Страница 8: ...xpose the terminal strips Connect the leads of the wire feeder input control cable to the terminal strips exactly as specified in the appropriate connection diagram The AC 1200 to NA 4 connection diag...

Страница 9: ...Connection of AC 1200 with NL Option S 15666 to LAF 4 or LT 34 4 18 75 Connection of AC 1200 to NA 4 S 15667 with Switch for Current Control 4 18 75 Connection of AC 1200 to NA 4 with rheostat for cur...

Страница 10: ...nuts with a wrench Select cables required for combined work and electrode cable lengths up to 150 from the following table Maximum Allowable Current for Copper Welding Cable Cables in accessory kit re...

Страница 11: ...D WITH MANUAL ELECTRODES Turn the welder off disconnect the wire feeder leads and connect a jumper between 2 and 4 on the AC 1200 terminal strip This closes the output con tactors making the output st...

Страница 12: ...ch electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground Always wear dry insulating gloves See additional warning information throughout this operator s...

Страница 13: ...BLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause general...

Страница 14: ...across 31 and 32 Remote control switch in wrong posi tion Control rheostat open Control circuit open Open saturable reactor control coil or connection Look for possible cause and repair Replace fuse R...

Страница 15: ...URSE OF ACTION Welder welds at max only no con trol Contacts chatter Diodes or SCR s on heat sink assemblies shorted Shorted or grounded current controll rheostat Output By Pass Capacitors open or dis...

Страница 16: ...It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write...

Страница 17: ...Do not operate with covers removed Do not touch electrically live parts Only qualified persons should install use or service this equipment B M13026 N C PRIMARY SEC ELEC WORK 1 7 8 9 10 4 N D N E N C...

Страница 18: ...F 3 DIAGRAMS F 3 IDEALARC AC 1200 AC 1200 SCOTT CONNECTION DIAGRAM...

Страница 19: ...F 4 DIAGRAMS F 4 IDEALARC AC 1200 AC 1200 AND PARALLELED DC 1000 s...

Страница 20: ...F 5 DIAGRAMS F 5 IDEALARC AC 1200 AC 1200 AND DC 1500 s...

Страница 21: ...is for reference only It is not accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram i...

Страница 22: ...NOTES IDEALARC AC 1200...

Страница 23: ...NOTES IDEALARC AC 1200...

Страница 24: ...NOTES IDEALARC AC 1200...

Страница 25: ...h electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 26: ...te Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentac...

Страница 27: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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