Lincoln Electric Dual Maverick 450 Скачать руководство пользователя страница 43 | Manualshive

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BATTERY HANDLING

GASES FROM BATTERY can explode.

Keep sparks, flame and cigarettes away from
battery.

To prevent EXPLOSION when:

•

INSTALLING A NEW BATTERY - disconnect
negative cable from old battery first and
connect to new battery last.

•

CONNECTING A BATTERY CHARGER -
Remove battery from welder by discon-
necting negative cable first, then positive
cable and battery clamp. When reinstalling, connect
negative cable last. Keep well ventilated.

•

USING A BOOSTER - connect positive lead to battery
first then connect negative lead to engine foot.

BATTERY ACID CAN BURN EYES AND SKIN.

•

Wear gloves and eye protection and be
careful when working near battery. Follow
instructions printed on battery.

PREVENTING ELECTRICAL DAMAGE

1. When replacing, jumping, or otherwise connecting the battery

to the battery cables, the proper polarity must be observed.
Failure to observe the proper polarity could result in damage
to the charging circuit. The positive (+) battery cable has a
red terminal cover.

2. If the battery requires charging from an external charger,

disconnect the negative battery cable first and then the
positive battery cable before attaching the charger leads.
Failure to do so can result in damage to the internal charger
components. When reconnecting the cables, connect the
positive cable first and the negative cable last.

PREVENTING BATTERY DISCHARGE

Turn the RUN/STOP switch to stop when engine is not running.

PREVENTING BATTERY BUCKLING

Tighten nuts on battery clamp until snug.

CHARGING THE BATTERY

When you charge, jump, replace, or otherwise connect battery
cables to the battery, be sure the polarity is correct. Improper
polarity can damage the charging circuit. The Dual Maverick

®

450

positive (+) battery terminal has a red terminal cover.

If you need to charge the battery with an external charger,
disconnect the negative cable first, then the positive cable before
you attach the charger leads.

After the battery is charged, reconnect the positive battery cable
first and the negative cable last. Failure to do so can result in
damage to the internal charger components.

Follow the instructions of the battery charger manufacturer for
proper charger settings and charging time.

WARNING

D-4

MAINTENANCE

DUAL MAVERICK

®

450

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Содержание Dual Maverick 450

Страница 1: ...achines having Code Numbers 12723 Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at lincolnelec...

Страница 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Страница 3: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Страница 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Страница 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Страница 6: ...e situation with the technical assistance of the manufacturer In some cases this remedial action may be as simple as earthing grounding the welding circuit see Note In other cases it could involve con...

Страница 7: ...Welding Cables The welding cables should be kept as short as possible and should be positioned close together running at or close to floor level Equipotential Bonding Bonding of all metallic componen...

Страница 8: ...14 PIN A 10 CONNECTION OF ACROSS THE ARC WIRE FEEDERS TO THE DUAL MAVERICK 450 A 11 OPERATION SECTION B GENERAL DESCRIPTION B 1 FOR AUXILIARY POWER B 1 ENGINE OPERATION B 1 ADD FUEL B 2 HAND PRIMER B...

Страница 9: ...BLESHOOTING SECTION E DIAGRAMS SECTION G PARTS LIST PARTS LINCOLNELECTRIC COM CONTENT DETAILS MAY BE CHANGED OR UPDATED WITHOUT NOTICE FOR MOST CURRENT INSTRUCTION MANUALS GO TO PARTS LINCOLNELECTRIC...

Страница 10: ...WELDER AND GENERATOR SINGLE MODE DUAL MODE Welding Range Welding Range 50 450 Amps CC 30 225 Amps CC 30 370 Amps CV 30 230 Amps CV 20 255 Amps TIG 20 255 Amps TIG Open Circuit Voltage Open Circuit Vo...

Страница 11: ...he resistance of the output circuit is above 200 ohms The VRD requires that the welding cable connections be kept in good electrical condition because poor connections will contribute to poor starting...

Страница 12: ...rge it and adjust the electrolyte level Store the battery in a dry dark place STACKING Dual Maverick 450 machines cannot be stacked ANGLE OF OPERATION To achieve optimum engine performance the Dual Ma...

Страница 13: ...ws regarding specific require ments for use on public highways VEHICLE MOUNTING Improperly mounted concentrated loads may cause unstable vehicle handling and tires or other components to fail Only tra...

Страница 14: ...and skin Wear gloves and eye protection and be careful when working near battery Follow instructions printed on battery IMPORTANT To prevent ELECTRICAL DAMAGE WHEN a Installing new battery b Using a...

Страница 15: ...to sensing circuit automatically switches the OUTPUT CONTROL from control at the welder to the remote control When in DOWNHILL PIPE and CC STICK modes if a remote control is connected to the 6 Pin or...

Страница 16: ...continuously 14 RUN STOP SWITCH RUN position energizes the engine prior to starting STOP position stops the engine The oil pressure interlock switch prevents battery drain if the switch is left in th...

Страница 17: ...r using a grounded type plug or be double insulated Do not ground the machine to a pipe that carries explosive or combustible material When this welder is mounted on a truck or trailer its frame must...

Страница 18: ...apacity is 6 600 Watts Continuous of 50 Hz single phase power and 13 000 Watts continuous of 50 Hz three phase power STANDBY POWER CONNECTIONS The Dual Maverick 450 is suitable for temporary standby o...

Страница 19: ...electrode cable to the terminal of the welder and work cable to the terminal of the welder For electrode Negative connect the electrode cable terminal of the welder and work cable to the terminal of...

Страница 20: ...the terminal of the welder For electrode Negative connect the electrode cable terminal of the welder and work cable to the terminal of the welder Attach the single lead from the front of the feeder t...

Страница 21: ...gh voltage regulation can cause the capac itative elements to fail Surge protection transient protection and additional loading is recom mended for 100 fail safe opera tion DO NOT RUN THESE DEVICES WI...

Страница 22: ...operator safety when welding is performed in environments with increased hazard of electric shock such as wet areas and hot humid sweaty conditions FOR AUXILIARY POWER Start the engine and set the IDL...

Страница 23: ...Start off 8 To restart engine firmly tap and hold electrode to work for 0 1 to 1 sec Ensure there is direct contact between metal part of the electrode and work 9 Pull electrode away from work and wai...

Страница 24: ...ng may require longer glow plug operations STOPPING THE ENGINE Switch the RUN IDLE STOP switch to STOP This turns off the voltage supplied to the shutdown solenoid A backup shutdown can be accomplishe...

Страница 25: ...s a good connection of the work clamp to the job The work clamp should be connected as close as practical to where the welding will be performed For Re Striking Electrodes Some electrodes form a cone...

Страница 26: ...Dual Maverick 450 can be used in a wide variety of DC TIG welding applications In general the Touch Start feature allows contamination free starting without the use of a Hi frequency unit If desired t...

Страница 27: ...in the CC STICK mode only at the same output settings Use the selector knob to choose stick mode from the home screen Operation in other modes may produce erratic outputs and large output imbalances b...

Страница 28: ...NEOUS WELDING AND AUXILIARY POWER LOADS It must be noted that the specified auxiliary power ratings are with no welding load Simultaneous welding and power loads are specified in table B 5 TABLE B 5 D...

Страница 29: ...OB rotate adjusts values push confirms the selected value or choice Note When Dual Maverick 450 is first started it will return to the screen that was shown when the machine was turned off HOME SCREEN...

Страница 30: ...for options 100 A F E Output OFF Arc Force 10 Press knob for options Remote ON 100 A F E Arc Force 10 Output OFF Stick Welding Basic OCV 225 A 15 1 V Output ON Arc Force 10 Stick Welding Basic Arc is...

Страница 31: ...elding easier For a smooth arc with less spatter use less Arc Force For a crisp arc with more penetration use more Arc Force Press knob to continue Press knob to select Set MINIMUM for Remote Control...

Страница 32: ...Output Override OFF OUTPUT CONTROLLED BY TORCH FOOT PEDAL SWITCH ON OUTPUT ALWAYS ON Press knob to select Output ON MIG Settings Pinch Mode 4 Press knob to select Pinch Mode Press knob to select MIG...

Страница 33: ...is left Green Normal operation Yellow Service is required soon Red Service is overdue After service has been performed on an item press and hold the knob for 5 second to reset the service interval tim...

Страница 34: ...in Stick at 150 amps set point before entering setup menu Failure to do so will not allow welder to enter calibration mode VARIABLE SPEED ON OFF Turn the variable speed function off when desired weld...

Страница 35: ...ctory Settings Press knob to select Auto Start No Load Period Period 10 120 min 120 Autostart time Press knob to select Brightness 100 Display Brightness Press knob for 5 sec to confirm Factory Reset...

Страница 36: ...vious number Entry of the Supervisor PIN is similar to the Operator PIN Operator PIN Supervisor PIN Press knob to select 8 1 2 3 8 1 2 3 ON OFF Rotate the knob to turn the PIN on or off Press the knob...

Страница 37: ...to continue ECG Fault Code 0 Engine Part Perkins 403D 11Tap Weld PCB HW G9022 1 Weld PCB SW A 17 Machine K K4833 1 Code 12723 Display CR9060 Mode Stick Welding Ensure in Stick Mode and Output Volts 50...

Страница 38: ...to enter the correct K and Code may result in permanent damage to the welder If correct k and Code entered The Welder will be accepted Press knob to select Display Brightness Diagnostic Information Ne...

Страница 39: ...IES K2636 1 Medium Trailer K2639 1 Fender Kit K2640 1 Cable Rack K2641 2 Four Wheel Trailer K857 Remote Control K857 1 Remote Control K2613 5A1 Ln 25 PRO with K126 PRO Gun K126 12 K126 PRO Gun KP1696...

Страница 40: ...esel fuel for 2 to 3 seconds Repeat the above drainage procedure until diesel fuel is detected in the container Check coolant level in the coolant recovery bottle WEEKLY Blow out the machine with low...

Страница 41: ...tself and distribute the sealing pressure evenly To complete a tight seal apply pressure by hand at the outer rim of the filter not the flexible center Avoid pushing on the center of the urethane end...

Страница 42: ...er and low pressure water When draining the entire contents of the system remove radiator cap Pull drain hose through the battery access door in the base and open shut off valve until system is empty...

Страница 43: ...g from an external charger disconnect the negative battery cable first and then the positive battery cable before attaching the charger leads Failure to do so can result in damage to the internal char...

Страница 44: ...possible machine malfunctions Simply follow the three step procedure listed below Step 1 LOCATE PROBLEM SYMPTOM Look under the column labeled PROBLEM SYMPTOMS This column describes possible symptoms t...

Страница 45: ...roblem persists Contact your local Lincoln Authorized Field Service Facility 2 Inspect for loose or corroded battery terminals 3 Battery circuit circuit breaker CB4 has tripped Located on upper contro...

Страница 46: ...place No output control with remote 1 Verify the remote control is not turned on Remote ON appears on the bottom left of the screen whenever the remote is turned on 2 Verify the remote control is turn...

Страница 47: ...of range No Check throttle wiring Recalibrate Reset throttle settings 7 Throttle position IVS signal mis match No may restrict acceleration Verify wiring on throttle and IVS Check throttle and IVS pa...

Страница 48: ...TE TOROID BLACK ROTOR EXCITER FIELD BLACK W U V 2C A B C SPEED SENSOR ACTUATOR 233 5G 57 57N 58 58N 66 GND A GND K B 234 86 5 4 3 2 1 12 11 10 9 8 7 6 12 1 2 11 10 3 4 9 8 5 6 7 ENGINE CONTROLLER ECG...

Страница 49: ...5 75 146 9 90 251 5 27 04 686 8 30 04 763 28 86 732 9 36 08 916 4 39 09 992 9 31 04 788 5 22 44 570 65 00 1651 43 07 1093 9 59 50 1511 3 33 40 848 3 F 2 DIMENSION PRINT DUAL MAVERICK 450...

Страница 50: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Страница 51: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Страница 52: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any respon sibility for updating or correcting any such information o...

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