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ACCESSORIES

C-1

OPTIONAL EQUIPMENT (Field Installed)

K559-2 Cooler Horizontal Mounting Bracket:

Mounts the COOL ARC® 40 horizontally to the top of
a power source, securing the cooler to the lift bale.
The kit includes all necessary mounting hardware.

K559-3 Cooler Vertical Mounting Bracket:

Mounts the COOL ARC® 40 vertically to a power
source that has a dual cylinder undercarriage already
installed. The bracket securely mounts the cooler to
the dual cylinder support bracket. The kit includes all
necessary mounting hardware.

K1536-1 Magnum Flow Sensor:

Protects valuable torches, guns and robotic welding
systems from damage when loss of coolant flow has
occurred for any reason such as a blocked or kinked
water line or a ruptured hose.

KP1529-1 Quick Connect Water Adapter:

Converts a male 

5/8"-18 left hand

hose fitting (CGA

Style) to a female quick connect fitting. The female
quick connect mates with the male quick connects on
water cooled MIG guns or hoses.

K1859-1 Water Cooler  Hoses 

(5/8" LH CGA to QD):

This kit includes two 25ʼ – 3/16 I.D. water hoses with a
5/8" LH CGA style fitting on one end and a male quick
disconnect on the other. Most wire feeders have
female quick disconnects and this kit allows direct
hook up between the water cooler and the wire feed-
er.

K1859-2 Water Cooler Hoses 

(5/8" LH CGA to 5/8 LH CGA)

This kit includes two 7.6 m (25 Ft.)-4.7 mm (3/16”)
inside diameter hoses with a 5/8” LH CGA style fitting
on both ends. Hoses can be mated with KP1529-1 for
a water Cooler to MIG gun application. Ideal for water
Cooler to Machines or wire feeders with 5/8” LH CGA
style fittings.

Field Installed CGA style hose fittings:

Fittings to convert a standard 4.7 mm (3/16") I.D. hose
to a 5/8"-18 left hand male hose fitting. These male fit-
tings mate with the fittings on the back of the COOL
ARC® 40. 

Order the following:

(2) Connector Nuts (T15007-2)
(2) Nipples for 3/16" I.D. Hose (T15008)
(2) Hose Clamps (S10888-35)

COOL ARC® 40

“The connector and nipple listed fit tightly onto 5/32"
(4.0mm) to 3/16" (4.8mm) inner diameter hose, but if
clamped tightly to the hose, can fit up to a .25
(6.4mm) inner diameter hose. These fittings are also
readily available from any industrial welding supplier.

K529-10 Power Input Cable with Water and Gas Hoses:

This cable assembly includes the following: (1) power
cable, (1) control cable, (1) gas hose and (2) water
hoses. The cable assembly connects a power source
to a wire feeder for water-cooled MIG applications.
The cable length is 10'.  The water hoses have 5/8"-
18 left hand male hose fittings and the gas hose has a
5/8"-18 right hand male hose fitting.  The cable and
hose lengths are designed to connect a wire feeder to
a COOL ARC® 40 that is vertically mounted at the
rear of a power source on a dual cylinder undercar-
riage. 

Refer to Figure 5

for an illustration of this con-

nection.

KP504 TIG Hook Up Kit:

The Hook-Up Kit includes: (2) water hoses, (1) gas
hose, (2) water adapter fittings, male to male 5/8" LH
thread, (1) water hose coupler, female to female 5/8"
LH thread and (1) power cable adapter. Threads on all
hoses and fittings are CGA style.

DO NOT USE A WATER SOLENOID VALVE with
the COOL ARC® 40.  When a solenoid valve clos-
es, the pump would dead-head, causing the pump
to heat up excessively leading to premature failure
of the pump.
------------------------------------------------------------------------

Coolant Hoses:

Coolant hoses are readily available from an industrial
welding supplier or in MIG or TIG hook-up kits provid-
ed by Lincoln Electric. Refer to Magnum accessory lit-
erature sheets.

For lengths of coolant hoses over 7.6 m (25 Ft.) and
up to 15.2 m (50 Ft)., 7.9 mm (5/16”) I.D. hose is rec-
ommended. 7.9 mm (5/16”) I.D. hose and accommo-
dating fittings are available from an industrial welding
supplier.

CAUTION

Содержание COOL ARC 40

Страница 1: ...your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use...

Страница 2: ...PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a...

Страница 3: ...or wet clothing Wear dry hole free gloves to insulate hands 3 b Insulate yourself from work and ground using dry insulation Make certain the insulation is large enough to cover your full area of phys...

Страница 4: ...lding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the j...

Страница 5: ...ppropri s et non inflamma bles 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paiss...

Страница 6: ...mportant when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the form on the...

Страница 7: ...e with Water and Gas Hoses A 5 Operation Section B PRODUCT DESCRIPTION B 1 Recommended Processes and Equipment B 1 Turning the System On B 1 Cooling Efficiency B 2 Accessories Section C Optional Equip...

Страница 8: ...lant contact a local welding distributor DO NOT USE Pre packaged welding industry coolants These coolants may contain oil based substances which attack the plastic components of the cooler Once added...

Страница 9: ...n tap water distilled water de ionized water a 50 50 mix of pure ethylene glycol and water or any other coolant specified by the manufacturer of the water cooled product that the Cooler is used with c...

Страница 10: ...ut of the water hose and check if the thread of the male connector nut matches the 5 8 18 left hand female thread in the fitting on the back of the unit For all Lincoln products and those with a conne...

Страница 11: ...the nipple Twist the barbed end of the nipple into the hose until the shoulder of the nip ple is flush with the end of the hose Secure the hose onto the nipple with the hose clamp to insure that the...

Страница 12: ...a 1 power cable 1 control cable 1 gas hose and 2 water hoses to connect a power source to a wire feeder The cable length is 3 05 m 10 Ft The water hoses have 5 8 18 left hand male hose fittings and th...

Страница 13: ...utting and PAW Plasma Arc Welding guns and torches The coolant IN and OUT connections are 5 8 18 left hand female threads which match the standard connector nut of domestic water hoses CGA style and w...

Страница 14: ...erature of the COOL ARC 40 For example Unlike other water coolers that depend on bulky reser voir size the high efficiency components of the COOL ARC 40 allows the reservoir to be small The result is...

Страница 15: ...g These male fit tings mate with the fittings on the back of the COOL ARC 40 Order the following 2 Connector Nuts T15007 2 2 Nipples for 3 16 I D Hose T15008 2 Hose Clamps S10888 35 COOL ARC 40 The co...

Страница 16: ...without scratching the inside of the pump Reinstall the strainer and 7 8 22 mm acorn nut tight ening with 75 15 in lbs of torque Wipe dry all area wetted with coolant Dispose of coolant soaked towels...

Страница 17: ...m Add 1 225 L 0 325 gals of fresh disinfectant to the system by pouring it into the reservoir then reduce the concentration to the nominal 30 ppm Add the balance 6 325 L 1 675 gals of fresh pure water...

Страница 18: ...ing carefully remove it with dental pick without scratching inside of the pump Use care not to drop debris into pump e Reinstall strainer and acorn nut tightening with 34 15 mm Kilograms 75 15 in lbs...

Страница 19: ...E CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally...

Страница 20: ...ker 1 Input cord unplugged 2 Power switch faulty 3 Power harness damaged 4 Water lines blocked or crimped 5 Leak in gun or water hoses 6 Coolant reservoir empty 7 The system needs to be primed 1 Hose...

Страница 21: ...write to the Service Department for a replacement Give the equipment code number COOL ARC 40 WATER COOLER M20078 A 03 ELECTRICAL SYMBOLS PER E1537 COLOR CODE B BLACK OR GRAY W WHITE G GREEN BR BROWN...

Страница 22: ...for reference only It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram...

Страница 23: ...NOTES COOL ARC 40...

Страница 24: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 25: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 26: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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