Lincoln Electric Commander 400 Скачать руководство пользователя страница 19

B-6

OPERATION

B-6

17. 120VAC RECEPTACLES

These two 120VAC (5-15R) receptacles with GFCI pro-
tection provide 120VAC for auxiliary power. These
receptacles have a 20 amp total rating. Refer to the
AUXILIARY POWER RECEPTACLES section in the
installation chapter for further information about these
receptacles.

Also refer to the AUXILIARY POWER

OPERATION section later in this chapter.

18. 15 AMP CIRCUIT BREAKERS

These circuit breakers provide separate overload cur-
rent protection for each 120V  receptacle.

19. GROUND STUD

Provides a connection point for connecting the
machine case to earth ground for the safest grounding
procedure. Refer to “MACHINE GROUNDING” in the
Installation chapter for proper machine grounding infor-
mation.

WIRE FEEDER MODE CONTROLS

(Items 20 - 24 Stick & Wire model only)

20. WELD OUTPUT TERMINAL - WIRE

This 1/2-13 stud with flange nut provides a welding
connection point for the electrode and work cables. For
positive polarity welding the electrode cable connects
to the “+” terminal and the work cable connects to this
“-” terminal. For negative polarity welding the work
cable connects to the “+” terminal and the electrode
cable connects to this “-” terminal.

21. 15 AMP CIRCUIT BREAKER

This circuit breaker provides overload protection for the
14-pin connector.

22. VOL/- SWITCH

Changes the polarity display on the wire feeder.

23. VOLTS-AMPS SWITCH

Switches the display between volts and amps.

24. 14 - PIN CONNECTOR

For quick connection of wire feeder control cable.

ENGINE OPERATION

STARTING THE  ENGINE

1. Open the engine compartment door and check that

the fuel shutoff valve located to the left of the fuel fil-
ter housing is in the open position (lever to be in line
with the hose).

2. Check for proper oil level on the oil dipstick. Close

engine compartment door.

3. Remove all plugs connected to the AC power receptacles.

4. Set  IDLER  switch to “AUTO”.

5. Set the RUN/STOP  switch to “RUN”. Observe that all

engine protection lights momentarily turn on, some lights
may turn off before starting. Check the fuel gauge to
make sure that there is an adequate fuel level.

6. Press and hold the engine START button for a minimum

of 2 seconds.

7. Release the engine START button when the engine starts.

8. Check that the indicator lights are off. If the LOW FUEL light is

on , the engine will shutdown 30 minutes after starting. If any
other indicator light is on after starting, the engine will shut-
down in a few seconds. Investigate any indicated problem.

9. Allow the engine to warm up at low idle speed for several

minutes before applying a load and/or switching to high
idle. Allow a longer warm up time in cold weather.

COLD WEATHER STARTING / RUNNING

With a fully charged battery and the proper weight oil,
the engine should start satisfactorily even down to
about 0°F. If the engine must be frequently started
below 10

o

F, it may be desirable to install the optional

ether starter kit (K825-1). Installation and operating
instructions are included in the kit. Use ether starting
only when required because excessive use shortens
engine life. If the engine must be operated in extreme
cold environments 0°F to -35°F (-18°C to -37°C) an
optional Cold Weather Kit (K1665-1) is available.
Installation and operating instructions are included in
the kit.

STOPPING THE  ENGINE

1. Switch the RUN/STOP switch to “STOP”. This turns

off the voltage supplied to the shutdown solenoid. A
backup shutdown can be accomplished by shutting
off the fuel valve located on the fuel filter housing.

BREAK-IN PERIOD

The engine used to supply power for your welder is a
heavy duty, industrial engine. It is designed and built
for rugged use. It is very normal for any engine to  use
small quantities of oil until the break-in is accom-
plished. Check the oil level twice a day during the
break-in period (about 200 running hours).

IMPORTANT
IN ORDER TO ACCOMPLISH THIS BREAK-IN, THE
UNIT SHOULD BE SUBJECTED TO HEAVY LOADS,
WITHIN THE RATING OF THE MACHINE.    AVOID
LONG IDLE RUNNING PERIODS.

COMMANDER 400

Содержание Commander 400

Страница 1: ...IS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with machines having Code Numbers 9978 10580 S...

Страница 2: ...PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you pur chase...

Страница 3: ...ical earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for co...

Страница 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Страница 5: ...pri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan...

Страница 6: ...e information must be followed to avoid minor personal injury or damage to this equipment CAUTION Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes...

Страница 7: ...Controls B 5 Auxiliary Power Controls B 5 Engine Operation B 6 Starting the Engine B 6 Stopping the Engine B 6 Break In Period B 6 Typical Fuel Consumption B 6 Welder Operation B 7 Stick Welding B 7...

Страница 8: ...mm 1683 lbs 763 kg Stick Wire model OUTPUT WELDER AND GENERATOR Duty Cycle Welding Output Volts at Rated Amps 100 400 amps DC Constant Current 40 volts 400 amps DC Constant Voltage 40 volts 60 500 am...

Страница 9: ...performance the Commander 400 should be run in a level position The maximum angle of operation for the Deutz engine is 20 degrees in a direction to cause the control panel to be angled up 30 degrees f...

Страница 10: ...moke when fueling Fill fuel tank at a moderate rate and do not overfill Wipe up spilled fuel and allow fumes to clear before starting engine Keep sparks and flame away from tank OIL The Commander is s...

Страница 11: ...g the clamp provided secure the outlet pipe to the outlet tube with the pipe positioned such that it will direct the exhaust in the desired direction SPARK ARRESTER Some federal state or local laws ma...

Страница 12: ...h the symbol is provided on the front of the welder AUXILIARY POWER RECEPTACLES The auxiliary power capacity of the Commander 400 is 10 000 watts of 60 Hz single phase power The auxil iary power capac...

Страница 13: ...able of the desired length The 50 amp 120 240 VAC plug is available in the optional K802R plug kit 4 Plug this cable into the 50 Amp 120 240 Volt recep tacle on the Commander 400 case front Figure A 2...

Страница 14: ...f 120 240 volt AC power As a welder it provides up to 400 amps of DC constant current output in six slope controlled ranges In addition a seventh general purpose welding range provides up to 575 amps...

Страница 15: ...nds engine life Single side engine service with over the top access to the engine Copper alternator windings and high temperature insulation for dependability and long life ADDITIONAL DESIGN FEATURES...

Страница 16: ...3 FUEL LEVEL GAUGE AND LIGHT Displays the level of diesel fuel in the 25 gallon fuel tank The yellow light turns on when the fuel gage reaches the reserve level Once the reserve level is reached the...

Страница 17: ...e to a faulty flashing circuit The light will remain on when the engine has been shut down due to a fault in the alter nator regulator or the cooling blower belt 7 IDLER SWITCH Has two positions as fo...

Страница 18: ...2 LOCAL REMOTE SWITCH The toggle switch on the control panel labeled Local Remote gives the operator the option of con trolling the output at the welder control panel or at a remote station For remote...

Страница 19: ...switch to RUN Observe that all engine protection lights momentarily turn on some lights may turn off before starting Check the fuel gauge to make sure that there is an adequate fuel level 6 Press and...

Страница 20: ...venth position of the OUTPUT RANGE switch is designed for horizontal welds with all types of elec trodes especially low hydrogen The OUTPUT CON TROL adjusts the full range of 50 to 575 amps This setti...

Страница 21: ...500 500 750 750 1000 3 3 3 10 20 15 30 25 40 40 55 55 80 80 125 3 8 2 4 5 10 3 5 5 10 3 5 5 10 3 5 13 17 6 8 15 23 7 11 21 25 10 12 23 27 11 13 28 32 13 15 3 8 2 4 5 10 3 5 5 10 3 5 9 13 4 6 11 15 5 7...

Страница 22: ...re model engine to go to the high idle speed the wire will begin to feed and the welding process started When welding is stopped the engine will revert to low idle speed after approximately 15 seconds...

Страница 23: ...different phases and cannot be paralleled The auxiliary power receptacles should only be used with three wire grounded type plugs or approved dou ble insulated tools with two wire plugs The current r...

Страница 24: ...frequent starting below 10 F 12 2 o C Required Ether tank is not provided with kit K899 1 SPARK ARRESTOR KIT Easily mounts to standard muffler K949 1 OIL DRAIN KIT Includes ball valve hose and clamp R...

Страница 25: ...o the Periodic Checks section of the Engine Operator s Manual for the recommended maintenance schedule of the following a Engine Oil and Filter b Air Cleaner c Fuel Filter and Delivery System d Coolin...

Страница 26: ...astic center cap and O ring 3 Remove the large white volume plug located direct ly under the center cap in the upper cavity of the fil ter header Use a small screwdriver or similar device to lift the...

Страница 27: ...e battery holder out from the welder 3 Disconnect the negative battery cable 4 Remove the engine end panel for access to the engine 5 Loosen the alternator mounting bolts and rotate the alternator tow...

Страница 28: ...ent Fuel Filter Element Water Separator Element Fuel Pre Filter Screen Battery MAKE Donaldson AC Lincoln Gates Deutz Purolator Napa Fram Deutz Purolator Napa Fram Lincoln Stanadyne Lincoln Stanadyne P...

Страница 29: ...put problems Step 2 PERFORM EXTERNAL TESTS The second column labeled POSSIBLE AREAS OF MISADJUSTMENT S lists the obvious external possibilities that may con tribute to the machine symptom Perform thes...

Страница 30: ...starting Battery does not stay charged 1 Contact your Local Lincoln Authorized Field Service Facility 1 Battery is low Charge Battery 2 Loose battery cable connections Inspect clean and tighten 1 Out...

Страница 31: ...e when attempting to weld Engine will not go to high idle when using auxiliary power 1 Idler switch in High idle position Set switch to Auto 2 External load on welder or auxil iary power Remove all ex...

Страница 32: ...chapter for proper switch function 1 Local Remote switch is in wrong position Place switch in Local position to control output at welder Place switch in Remote position to control output remotely Ref...

Страница 33: ...9B 242I 204B 209 9 237 J16 P16 254 COIL COIL PULL HOLD SOLENOID SHUTDOWN 256 232 224 242D 76C 228 STARTING 206 6 8 15 16 SPI SCI OUTPUT SOURCE CONTROL ALWAYS ON OUTPUT REMOTELY CONTROLLED CW VIEWED FR...

Страница 34: ...246 232A FUEL 232F LOW FUEL S TEMP OIL TEMP 243 232E S PRESS 229A 242 5K CONTROL 8A REMOTE B CONTROL C 75D D AUXILIARY BYPASS PCB J 9A 5K 5J 8A A GROUND 242I 242H AMPHENOL 2 75E 7 CB5 15AMP REMOTE 2E...

Страница 35: ...ONTROL MODULE Keep away from moving parts ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE Only qualified personnel should instal...

Страница 36: ...DER N A WELDING CABLE MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE APPLICATIONS SEE OPERATING MANUAL 14 PIN S22911 N D ON COMMANDER 400 STICK WIRE THE OUTPUT CONTR...

Страница 37: ...REMOTE OUTPUT CONTROL IS USED PLACE LOCAL REMOTE SWITCH IN REMOTE POSITION COMMANDER 400 STICK WIRE LN 25 ACROSS THE ARC CONNECTION DIAGRAM WITH OPTIONAL K857 REMOTE CONTROL S22912 12 13 96 N A WELDI...

Страница 38: ...O NOT ADJUST ABOVE RPM SPECIFICATIONS LISTED IN SPARE 82 Only qualified personnel should install use 81 before servicing or service this equipment Keep away from moving parts N C Keep guards in place...

Страница 39: ...OPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF IMMEDIATE AND FUTURE N C IF OPTIONAL REMOTE OUTPUT CONTROL IS USED PLACE LOCAL REMOTE SWITCH IN REMOTE POSITION COMMANDER 400 STICK WIRE LN 7 CONNECTION...

Страница 40: ...EADS AND INSULATE ELECTRODE K867 UNIVERSAL ADAPTER PLUG CAUTION ANY INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE AN INCREASE IN T...

Страница 41: ...AMPHENOL POWER SOURCE FRAME CONNECTION Do not operate with panels open WIRE FEEDER VOLTMETER CONNECTION REMOTE OUTPUT CONTROL CONNECTS TO WORK TERMINAL OF POWER SOURCE TO WIRE FEEDER CAUTION THE ENGI...

Страница 42: ...use or service this equipment TO LN 8 INPUT K595 CONTROL CABLE S22917 CABLE PLUG N B USE VOLTMETER SWITCH TO SELECT DESIRED ELECTRODE POLARITY POSITION THE RANGE SWITCH TO WIRE WELDING CV ELECTRODE C...

Страница 43: ...19 63 23 69 28 99 50 38 54 44 1 26 6 21 96 45 67 CENTER OF GRAVITY WITH OIL IN ENGINE AND FULL FUEL TANK 6 56 63 10 6 55 15 75 14 63 42 00 37 30 45 38 6 53 24 97 BOTTOM VIEW OF WELDER BASE 48 64 10 22...

Страница 44: ...F 12 NOTES F 12 COMMANDER 400...

Страница 45: ...letin ED 80 or call 216 383 2259 and ask for the Welding School Registrar Lincoln Welding School BASIC COURSE 700 00 5 weeks of fundamentals There is a 10 discount on all orders of 50 00 or more for s...

Страница 46: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Страница 47: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Страница 48: ...y be used with the environ mental systems described above This includes hoses fil ters belts and hose adapters Expendable Parts Lincoln is not responsible for the replacement of any expendable part th...

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