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VMAC

– Vehicle Mounted Air Compressors

Toll Free:

1-888-241-2289 Local: 250-740-3200

Fax: 1-250-740-3201

Owner

’s Manual — Document 1930215

S700162 Lincoln Welder Compressor
Lincoln G7444 Deutz Turbo Charged TD2.94L4 Diesel Engine EPA
Tier 4 Final Compliant

Changes and Revisions

Trademarks:

S700162 and VMAC are registered trademarks of VMAC, Division of Mangonel

Corporation

Lincoln is a trademark of The Lincoln Electric Company

Loctite is a registered trademark of Loctite Corporation

Notice: Manuals and products are subject to change without notice

To order parts, contact your VMAC dealer. Your dealer will ask for

the VMAC serial number, part number, description and quantity. To

locate your nearest dealer, call 1-888-241-2289.

For system warranty complete the registration form online at:

http://vmacair.com/support/warranty

The contents of this manual may not be reproduced in any form without written

permission of VMAC

PRINTED IN CANADA

Revision

Revision Details

Revised

Checked by

Implemented

Eng.

Tech.

Qual.

Mech.

Elec.

ECN 17-182 Inlet change

MSP

CJH

N/A

RJD

AWG

13 Oct 2017

ECN 18-080 Inlet change

MSP

CJH

N/A

AWG

12 April 2018

ECN 18-143 IPL Update Fastener update

MSP

CAM

N/A

AWG

29 June 2018

ECN 18-215 Manifold Changes

DSM

CJH

N/A

BDJ

AWM

28 Sep 2018

Содержание Air Vantage 600

Страница 1: ......

Страница 2: ......

Страница 3: ...ule 13 2 2 Start up Procedure 14 2 3 Shutdown Procedure 15 2 4 Check oil level in air oil separator tank 15 2 5 Check pressure supply valve 17 2 6 Check compressor for damage 18 2 7 Check air lines an...

Страница 4: ...0 3201 2 4 6 Electrical Components 37 4 7 Hoses and tubing 38 4 8 Fastener Pack 3800889 39 4 9 Optional G8803 PTO Kit A700225 42 4 9 1 Optional G8803 PTO Kit Fastener Pack 3801125 43 4 9 2 Optional G8...

Страница 5: ...tice To order parts contact your VMAC dealer Your dealer will ask for the VMAC serial number part number description and quantity To locate your nearest dealer call 1 888 241 2289 For system warranty...

Страница 6: ...ber Breakdown Description P120144 X X X 000X Part Revision Year Month Manufacturing A H J N P R T W Y ONLY AS PER ASME STANDARD Y14 35M YEAR X 2009 Y 2010 Z 2011 A 2012 B 2013 MONTH A JANUARY B FEBRUA...

Страница 7: ...pair assumes all risks Only proven service procedures are recommended Anyone who departs from the specific instructions provided in this manual must first assure that their safety and that of others i...

Страница 8: ...he compressor for the first time Follow the information and procedures in this manual for operation maintenance and repair Observe the following items to reduce the chance of personal injury or equipm...

Страница 9: ...s occur there is potential for serious injury or death Vaporized oil propelled by high pressure air is an explosive mixture You must observe the following when operating the compressor Constant vigila...

Страница 10: ...se serious injury or death Air oil mixture could be sprayed out with sufficient force to penetrate the skin which could cause serious injury or death The compressor and the compressor system gets very...

Страница 11: ...59 provided that i the purchaser fully completes and submits a warranty registration form within 3 months of purchase or 200 hours of operation whichever occurs first ii services are completed in acco...

Страница 12: ...ngaged draining the high pressure air and reducing the load on the engine VMAC recommends the use of certified and approved high performance synthetic oil which is used to lubricate the compressor The...

Страница 13: ...re will result in damage to the system 1 The auxiliary air tank must be connected to the supply valve 2 The airline has a 60 psi minimum pressure check valve installed internally in the machine to pre...

Страница 14: ...her with cleaning A well planned maintenance program lowers maintenance costs reduces down time and can prevent possible accidents due to failed components Shut down the Welder Compressor for 5 minute...

Страница 15: ...ain collection bottle if equipped Check area around clutch for dirt oil Extreme Environmental Service Intervals Change the following items as per intervals specified Heavy duty air filter 250 hrs Comp...

Страница 16: ...ischarge air 2 2 2 Place the engine main RUN STOP switch in the STOP position 2 2 3 Place the compressor ON OFF switch in the OFF position 2 2 4 Turn the air supply valve OFF 2 2 5 Perform the Before...

Страница 17: ...ck oil level in air oil separator tank The air compressor system holds 4 litres of oil which includes enough to fill the oil filter The filter holds 0 3 litres of oil The compressor holds about 0 5 li...

Страница 18: ...ing oil there will be some residual oil remaining in various components of this system Use caution when re filling the system with oil to ensure that the oil level does not exceed the high mark indica...

Страница 19: ...ition 2 4 9 Allow the system to pressurize 2 4 10 Turn the compressor switch on the control panel to the OFF position 2 4 11 Shutdown the engine and wait 5 minutes then open the pressure supply valve...

Страница 20: ...s and hoses for damage Follow all safety precautions 2 7 1 Trace all the airlines and hoses looking for chaffing against each other or metal edges If chaffing is seen use plastic convoluted loom to pr...

Страница 21: ...VMAC Vehicle Mounted Air Compressors Toll Free 1 888 241 2289 Local 250 740 3200 Fax 1 250 740 3201 19...

Страница 22: ...autions 2 8 1 Clean debris and dust from the area around the drain valve of the oil air separator tank to prevent contamination 2 8 2 Insert a hose over the air oil separator tank s drain valve outlet...

Страница 23: ...s and dust from the area around the oil level dipstick of the air oil separator tank to prevent contamination 4 liters of VMAC certified oil is required to fill the system 2 8 6 Unscrew and remove the...

Страница 24: ...thread damage clean the threads and then coat the threads that go into manifold block with a small amount of Loctite blue and install it into the manifold block 2 9 3 Check the gasket sealing surface...

Страница 25: ...over to prevent contaminants from entering the system 2 10 2 Remove the air filter cover retaining clamps and the cover 2 10 3 Immediately cover the air intake to prevent contamination entering the in...

Страница 26: ...Free 1 888 241 2289 Local 250 740 3200 Fax 1 250 740 3201 24 2 11 Change coalescing filter Follow all safety precautions Do not use a screwdriver punched into the side of the filter as this practice...

Страница 27: ...re insert the tube into the fitting ensuring that the tube is fully engaged 2 11 1 Check the gasket sealing surface of the manifold block for contamination old gasket material or damage Make sure the...

Страница 28: ...parator will disengage the compressor clutch and illuminate the Compressor Protection indicator This circuit is non latching and the compressor clutch will re engage when pressure and temperature allo...

Страница 29: ...how the system operates Isolating the potential causes by accurate testing using the correct recognized procedures Performing proper repairs using the correct procedures outlined in this manual and t...

Страница 30: ...lugged Replace or clean oil cooler Engine cooling system failure high engine temperature Correct problem High ambient temperatures Reduce duty cycle Oil temperature sensor failure Replace if defective...

Страница 31: ...VMAC Vehicle Mounted Air Compressors Toll Free 1 888 241 2289 Local 250 740 3200 Fax 1 250 740 3201 29 4 0 Illustrated Parts Lists 4 1 Manifold filters and Check supply valve 9300123 Manifold Assembly...

Страница 32: ...A R 5400579 LOCTITE 567 THREADSEALANT HIGH TEMP 9 A R 5400396 LOCTITE 242 BLUE 10 2 5830133 O RING VITON 12 11 1 5000162 CONNECT BRASS NPT POLY 3 16 1 8 NPT 12 1 9300114 FITTING MODIFIED 13 1 5000121...

Страница 33: ...cal 250 740 3200 Fax 1 250 740 3201 31 2 3 1 4 4800527 Supply Valve Assembly Item Qty Part Description 1 1 3600074 VALVE BALL NPT NPT 3 4 3 4 2 1 4900033 CONNECTOR STEEL NPT JIC 3 4 3 4 3 A R 5400579...

Страница 34: ...ty Part Description 1 1 4900033 CONNECTOR STEEL NPT JIC 3 4 3 4 2 1 5000089 CONNECTOR BRASS NPT SAE 3 8 1 2 3 1 4900079 ELBOW STEEL 90 DEG 3 4 NPT 3 4 JIC 4 1 3550691 ASSEMBLY THERMOSTAT 290F 5 1 3600...

Страница 35: ...FTG PLUG SKT HEAD 1 8 5 2 5000162 CONNECT BRASS NPT POLY 3 16 1 8 NPT 6 1 5830004 O RING VITON 3 1 8 ID X 1 8 7 5 3500156 TUBING PVC ALPHA BLACK 2 100 8 2 1540550 BOLT SHCS M8 X 1 25 X 50 G12 9 PLT 9...

Страница 36: ...Fax 1 250 740 3201 34 2 1 3 4800598 Main Bracket Assembly 2 1 Item Qty Part Description 1 1 1100195 BRACKET MAIN DEUTZ 2 9 2 1 3300036 TENSIONER 7C3Z 6B209 D 3 A R 5400396 LOCTITE 242 BLUE Item Qty P...

Страница 37: ...Switch Assembly Item Qty Part Description 1 1 5000178 CONNECTOR BRASS BULKHEAD 1 8 2 1 1200628 BRACKET PRESSURE SWITCH 3 1 5000165 ELBOW 90 BRASS NPT POLY 1 8 3 16 4 A R 5400579 LOCTITE 567 THREADSEAL...

Страница 38: ...00645 Solenoid Assembly Item Qty Part Description 1 1 1200764 BRACKET SOLENOID 2 2 5000201 CONNECTOR BRASS NPT POLY 1 4 3 16 3 1 5000202 TEE STREET EXTRUDED 1 4 4 1 4500105 MUFFLER SINTERED EXHAUST 1...

Страница 39: ...VMAC Vehicle Mounted Air Compressors Toll Free 1 888 241 2289 Local 250 740 3200 Fax 1 250 740 3201 37 4 6 Electrical Components Item Qty Part Description 1 1 3550849 Harness S700162...

Страница 40: ...049 Hose crimped 1 2 in x 49 in 3 1 1752020 Hose crimped 1 2 in x 20 in 4 1 1771057 Hose crimped 3 4 in x 57 in 5 1 1772017 Hose crimped 3 4 in x 17 in 6 1 1752065 Hose crimped 1 2 in x 65 in 7 1 1771...

Страница 41: ...PTFE 1 4 OD X 3 16 ID 6 3 1700571 57 0 in TUBE TEFLON PTFE 3 16 OD X 1 8 ID 6 4 1700571 25 0 in TUBE TEFLON PTFE 3 16 OD X 1 8 ID 6 5 1700571 22 0 in TUBE TEFLON PTFE 3 16 OD X 1 8 ID 6 6 1700581 55 0...

Страница 42: ...VMAC Vehicle Mounted Air Compressors Toll Free 1 888 241 2289 Local 250 740 3200 Fax 1 250 740 3201 40 9 1 4900047 1 ELBOW STEEL JIC 90 DEG 1 2 1 2...

Страница 43: ...VMAC Vehicle Mounted Air Compressors Toll Free 1 888 241 2289 Local 250 740 3200 Fax 1 250 740 3201 41 Fastener Packs...

Страница 44: ...241 2289 Local 250 740 3200 Fax 1 250 740 3201 42 4 9 Optional G8803 PTO Kit A700225 ITEM PART QTY DESCRIPTION 1 3200491 1 BRACKET PTO 2 4800722 1 ASSEMBLY PTO SAE A 3 1200898 1 BRACE PTO 4 1610367 1...

Страница 45: ...25 ITEM PART QTY DESCRIPTION 1 1570510 6 WASHER FLAT 8MM X 20MM 2 1300040 1 IDLER SERP 6 RIB BACK 76MM 3 1520648 2 BOLT HHCS G8 8 M8 X 1 25 X 140 4 1520571 1 BOLT HHCS FLHD PL M10 X 1 5 X 30 5 1570496...

Страница 46: ...PART QTY DESCRIPTION 1 3200490 1 HOUSING PTO SAE A 2 P200052 1 CLUTCH COMPLETE PTO JUMPER WIRE 3 1510522 4 BOLT HHCS NC G8 FL LK PL 1 4 X 1 2 4 2200133 1 CLAMP INSULATED DOUBLE TUBE 1 4 4 9 3 P200052...

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Страница 50: ...City _____________________ State Province ______________ Installation Date _____ _____ _____ Day Month Year Owner Information Company Name __________________________________________ Address __________...

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