D-2
MAINTENANCE
D-2
ACTIV8™
CALIBRATION SPECIFICATION
Calibration of the ACTIV8™ may be required when
the p.c. board, wire feed speed potentiometer or
motor is replaced or serviced. Calibration matches
the scale on the name plate to the actual wire feed
speed.
To calibrate the ACTIV8™:
1.TurnpowerOFFattheweldingpowersource.
2.Removethespoolofwirefromthefeeder.Remove
the gun from the feed plate. Remove the plastic
case from the center panel assembly. (See Figure
D.1)
3.Connect the ACTIV8™ to the constant voltage DC
powersupplycapableofsupplyatleast9ampsor
weldingpowersource.Connecttheelectrodetothe
“+”positiveterminalandtheworkcliptothe“-”neg-
ativeterminal.SettheCC/CVswitchto“CV”.
4.Attachtheguntriggertothe5pinamphenolatthe
frontofthefeeder.
5.Openthewiredrivepressurearm.
6.Adjust the WFS knob to 50 IPM. Activate the gun
triggerconnectedtothewirefeeder.
7.MeasureWFS.Ifreadingis49to51IPM,proceed
tostep8.IfnotunplugJ3,insertshortingpluginto
ControlPCBoardJ3(shortspins4&8),andadjust
WFSknobto49to51IPMandremovetheshorting
plug.
8.SetWFSknobto300IPM.
9.Measure WFS. If reading is 297 to 303 IPM, pro-
ceed to step 10. If not, insert shorting plug into
ControlPCBoardJ3,andadjustWFSknobto297
to303IPMandthenremovetheshortingplug.
10.SetWFSknobto800IPM.
11.MeasureWFS.Ifreadingis795to805IPMcali-
brationiscomplete.Ifnot,insertshortingpluginto
ControlPCBoardJ3,andadjustWFSknobto795
to805IPMandthenremovetheshortingplug.
12.Releasetheguntrigger.
13.Turn power OFF at the power supply or welding
powersource,andreassemble.
FFRRIICCTTIIO
ONN W
WASH
ASHEERR
KE
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WASH
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SPR
SPRIINNG
G
W
WASHE
ASHERR
W
WIING
NG NNUUTT
W
WASHE
ASHERR
LOCK
LOCK W
WASH
ASHEERR
NNUUTT
CCEENNTTER
ER PPAANEL
NEL ASBL
ASBLYY
W
WIIRE
RE DDRRIIVE
VE PRESS
PRESSUURE
RE AR
ARM
M
PLA
PLASSTTIICC CAS
CASEE
FFEEEEDD PLA
PLATTEE
SP
SPIINDLE
NDLE BOL
BOLTT
SP
SPIINDL
NDLEE
KE
KEYYED
ED W
WASH
ASHEERR
FIGURE D.1
Содержание ACTIV8
Страница 35: ...F 2 DIMENSION PRINT F 2 ACTIV8 L16081 A 02 19 57 19 80 7 60 13 CIRCLE 11 X 14 ELLIPSE 11 73...
Страница 36: ...NOTES ACTIV8...
Страница 37: ...ACTIV8 P 677 P 677 PARTS LIST FOR ACTIV8...
Страница 38: ...ACTIV8 09 15 2011 P 677 A P 677 A ILLUSTRATION OF SUB ASSEMBLIES 1 1 2 2 3 3...
Страница 41: ...ACTIV8 NOTES...
Страница 47: ...ACTIV8 NOTES...
Страница 50: ...ACTIV8 NOTES...
Страница 51: ...NOTES ACTIV8...