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Lincoln Electric 95032111NG, Инструкция по технике безопасности, эксплуатации и обслуживанию

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8695 6645

 

POSIMATIC PS08

I

 

TABLE OF CONTENTS 

 

A - IDENTIFICATION ......................................................................................................................... 1

 

B - SAFETY INSTRUCTIONS ............................................................................................................ 2

 

1 - AIRBORNE NOISE ............................................................................................................. 2

 

2 - SPECIFIC SAFETY INSTRUCTIONS................................................................................. 2

 

3 - IMPORTANT RECOMMENDATIONS................................................................................. 3

 

C - DESCRIPTION ............................................................................................................................. 4

 

1 - DESCRIPTION .................................................................................................................... 4

 

2 - DETAILED DESCRIPTION ................................................................................................. 8

 

D - ASSEMBLY - INSTALLATION .................................................................................................... 14

 

1 - HANDLING THE 

POSIMATIC

 ............................................................................................. 14

 

2 - PUTTING IN PLACE ........................................................................................................... 15

 

3 - FIXING THE 

POSIMATIC

 .................................................................................................... 15

 

4 - ELECTRICAL CONNECTIONS .......................................................................................... 15

 

5 - INSTALLATION ................................................................................................................... 17

 

E - OPERATOR MANUAL ................................................................................................................. 18

 

1 - CONTROL BUTTONS ON CABINET ................................................................................. 18

 

F - MAINTENANCE ............................................................................................................................ 20

 

1 - SERVICING ......................................................................................................................... 20

 

2 - TROUBLESHOOTING ........................................................................................................ 24

 

3 - SPARE PARTS ................................................................................................................... 27

 

PERSONAL NOTES .......................................................................................................................... 32

 

 
 
 
      
 

Содержание 95032111NG

Страница 1: ...POSIMATIC PS08 SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE POSIMATIC PS08 W000385392 POSIMATIC PS08 PLASMA 95032111NG EDITION EN Instructions for use REF 8695 6645 REVISION C DATE 04 2018 Original in...

Страница 2: ...Please refer to the enclosed CE declaration to identify the directives applicable to it The manufacturer will not be held responsible where items not recommended by themselves are associated with this...

Страница 3: ...ENDATIONS 3 C DESCRIPTION 4 1 DESCRIPTION 4 2 DETAILED DESCRIPTION 8 D ASSEMBLY INSTALLATION 14 1 HANDLING THE POSIMATIC 14 2 PUTTING IN PLACE 15 3 FIXING THE POSIMATIC 15 4 ELECTRICAL CONNECTIONS 15...

Страница 4: ...urrent speed pressure etc whether analog or digital should be considered as indicators For operating instructions adjustments troubleshooting and spare parts see safety instructions for use and mainte...

Страница 5: ...IDENTIFICATION Please enter the number of your machine in the following box Quote this information in all correspondence 1 Manufacturing factory code 4 Year manufactured 2 Manufacturing year code 5 P...

Страница 6: ...rovided for that purpose in the frames Before using the machine make sure that all the guards are in place All guard covers must be screwed in Only authorised personnel may access electrical cabinets...

Страница 7: ...d e la pi ce avant de lancer le proc d If the equipment is used for welding make sure that the ground of the power source is connected to the piece before you start welding Never modify the machine Th...

Страница 8: ...st position a Main characteristics POSIMATIC PS08 POSIMATIC PS08 PLASMA All positions load Kg 800 800 Maximum tilt torque m kg 280 280 Time for 135 s 58 58 Table tilt angle 135 135 Tilt axis plate dis...

Страница 9: ...8695 6645 C C DESCRIPTION POSIMATIC PS08 C 5 b Dimensions and space requirements POSIMATIC PS08...

Страница 10: ...e tilting torque Admissible load in daN Y1 in relation to the distance in mm L1 of the part centre of gravity in relation to the surface of the plate Z1 Authorized area Z2 Prohibited area vertical pla...

Страница 11: ...gram of the rotating torque Admissible load in daN Y2 in relation to the distance in mm L2 between the centre of gravity and the rotation axis Z1 Authorized area Z2 Prohibited area vertical plate Y2 L...

Страница 12: ...M1 in which the tilting mechanical M2 components are mounted It supports the rotating plate M9 The frame M1 supports also The tilting gearbox M3 The electrical cabinet E1 The tilting frame M2 support...

Страница 13: ...easy attachment of parts to be welded Grooves are provided to accommodate bolts in such a maner that bolts cannot be accidently remove from the slots The central hole 40 is extended by a tube that ru...

Страница 14: ...Motor M6 Gearbox M7 Drive gear M8 Cogged ring A wheel and worm reduction gear E5 M6 transmits the rotation movement to the cogged ring M8 through the drive gear M7 Speed control is made via a potentio...

Страница 15: ...gear M5 Cogged quadrant M12 Trunnions A wheel and worm reduction gear E4 M3 transmits the rotation movement to the cogged quadrant M5 through the drive gear M4 The box M2 is hinged on two horizontal t...

Страница 16: ...capacity of this welding ground connection 500A for a 100 duty factor is such that it enables nearly all welding processes to be used except that under conducting flux which requires higher current I...

Страница 17: ...g limit switch Two limit switches E7 switch off motor power supply when the mobile sub assembly reaches the extreme position 0 and 135 M11 Toothing protective A toothing protective M11 keeps the opera...

Страница 18: ...G THE POSIMATIC Sling the POSIMATIC in its wooden packaging as indicated in the drawing Unpack the POSIMATIC from its delivery packaging Sling the POSIMATIC always using the slinging eyes which are pr...

Страница 19: ...x 190 HBP 16 18 2120 FISCHER Metal FA 16 x 20 FB 16 x 25 16 16 1200 1200 Chemical RM 16 RGM 16 x 190 18 3750 SPIT Metal 050680 FIX 16 45 16 810 to bis 1270 Chemical M 16 5209 SM 16 5224 18 2175 4 ELEC...

Страница 20: ...ct the Auto control of POSIMATIC Hold control OPTIONAL 10V SETPOINT Remove the two shunts Connect the external 10v setpoint to terminals 24 and 23 to terminal 23 to terminal 24 To select an operating...

Страница 21: ...elements are properly tightened transport may have loosened them especially tilt limit switches check that electrical connections are correct b Checking phase direction check that the electrical conne...

Страница 22: ...ic starting up C1 Rotation speed adjustment potentiometer I C2 Power on pushbutton variable drive 0 C3 Power off pushbutton variable drive C4 Switch with three fixed positions for rotation direction T...

Страница 23: ...8695 6645 C E OPERATOR MANUAL POSIMATIC PS08 E 19...

Страница 24: ...with level control windows filling plugs and drain plugs This reduction gears can operate at an ambient temperature from 0 C to 40 C The bearing of the positioning ring is lubricated with grease Exter...

Страница 25: ...ging 1 Unmount the plate 2 Clean the cogging especially the bottom of the teeth 3 Grease the cogging with a brush Grease HPG 400 Positioning ring bearing Grease the bearing withe the help of greasers...

Страница 26: ...oose screw it is advised to unmount completely the plate and also check the tightening of the screws that hold the positioning ring on the box WELDING GROUND CONNECTION Check the condition of the cont...

Страница 27: ...Positioning ring bearing Grease the bearing withe the help of greasers accessible when plate is unmounted Esso beacon 2 Positioning ring cogging Check the condition of the teeth of the ring and his pi...

Страница 28: ...rotation or 148 and 43 left hand rotation to control the operating direction Make the connection with a shunt or external contact see electrical connections When using an external 10V setpoint check t...

Страница 29: ...ontact see electrical connections The motor is not powered Check that the thermal relay Q3 has not tripped Then check that the thermal relay is correctly adjusted according to the table below type 03...

Страница 30: ...24V too high or too low Check the wiring of the control terminals F1100 F1110 Maximum frequency reached Check the control signals and adjustments Inspect the deceleration gradients P421 P423 and the c...

Страница 31: ...rts duly completed Please specify in the Order column the number of parts desired and indicate the type and the serial number of your equipment For items noted on the photos or sketches but not in the...

Страница 32: ...F MAINTENANCE 8695 6645 C F 28 POSIMATIC PS08 MECHANICAL PART...

Страница 33: ...Motor E5 5700275 Motor 5700278 Adapter flange M6 W000386954 W000386954 Gearbox M10 W000386964 W000386964 Ground connection E4 W000386979 W000386979 Motor M3 W000386955 W000386955 Gearbox M13 W00038697...

Страница 34: ...F MAINTENANCE 8695 6645 C F 30 POSIMATIC PS08 ELECTRICAL PART...

Страница 35: ...rive for PS08 Plasma 570 0269 RES02 addon for PS08 Plasma A7 W000366020 W000366020 Two fixed pitch selector head A7 W000366042 W000366042 Body A7 W000366044 W000366044 Contact A11 9109 3173 9109 3173...

Страница 36: ...F MAINTENANCE 8695 6645 C F 32 POSIMATIC PS08 PERSONAL NOTES Lincoln Electric France S A S Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly cedex www lincolnelectriceurope com...

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