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iii                                                              

SAFETY                                    

iii

 

 

 

                                                              

 

 

  

 

5.a. Remove fire hazards from the welding area. If this is not 

      possible, cover them to prevent the welding sparks from  

      starting a  fire. Remember  that  welding sparks and hot   

      materials from  welding can  easily  go through small  

 cracks and openings to  adjacent  areas. Avoid  welding  

 near hydraulic lines. Have a fire extinguisher readily  

 available. 

 

 5.b. Where compressed gases are to be used at the job site, 

        special precautions should be used to prevent hazardous 

        

situations. Refer to “Safety in Welding and Cutting” 

 

        (ANSI Standard Z49.1) and the operating information for 

        the Equipment being used.  

 

 5.c. When not welding, make certain no part of the electrode 

        circuit is touching the work or ground. Accidental contact 

        can cause overheating and create a fire hazard. 

 

 5.d. Do not heat, cut or weld tanks, drums or containers until 

        the proper steps have been taken to insure that such pro- 

        cedures will not cause flammable or toxic vapors from 

        substances inside. They can cause an explosion even  

        

though they have been “cleaned”. 

For information,  

        

purchase “Recommended Safe Practices for the 

 

        Preparation for Welding and Cutting of Containers and  

        

Piping That Have Held Hazardous Substances”, AWS

 

        F4.1 from the American Welding Society (see address  

        above). 

 

 5.e. Vent hollow castings or containers before heating, cutting 

        or welding. They may explode. 

 

 5.f. Sparks and spatter are thrown from the welding arc. Wear 

       oil free protective garments such as leather gloves, heavy 

       shirt, cuffless trousers, high shoes and a cap over your  

       hair. Wear ear plugs when welding out of position or in 

       confined places. Always wear safety glasses with side  

       shields when in a welding area. 

 

 5.g. Connect the work cable to the work as close to the  

        welding area as practical. Work cables connected to the 

        building framework or other locations away from the  

        welding area increase the possibility of the welding  

        current passing through lifting chains, crane cables or  

        other alternate circuits. This can create fire hazards or  

        overheat lifting chains or cables until they fail. 

 

  

  

 

   

6.a. Use only compressed gas cylinders containing the  

           correct shielding gas for the process used and  

           properly operating regulators designed for the gas  

           and pressure used. All hoses, fittings, etc. should be  

           suitable for the application and maintained in good  

           condition.  

 

   6.b. Always keep cylinders in an upright position securely 

          chained to an undercarriage or fixed support. 

 

   6.c. Cylinders should be located: 

x

 

Away from areas where they may be struck or 

subjected to physical damage. 

x

  A   safe  distance  from  arc  welding or cutting  

operations and any other source of heat, sparks,  

or flame. 

 

   6.d. Never allow the electrode, electrode holder or any other 

          

electrically “hot” parts to touch a cylinder. 

 

    

   6.e. Keep your head and face away from the cylinder valve 

          outlet when opening the cylinder valve.  

    

   6.f. Valve protection caps should always be in place and 

         hand tight except when the cylinder is in use or  

         connected for use. 

    

   6.g. Read and follow the instructions on compressed gas 

          cylinders, associated equipment, and CGA publication 

          P-

I, “Precautions for Safe Handling of Compressed 

 

          

Gases in Cylinders,” available from the Compressed Gas

 

          Association 1235 Jefferson Davis Highway, Arlington,  

          VA 22202.  

 

 

   

 

   

  

7.a.  Turn off input power using the  

          disconnect switch at the fuse box before working on the 

          equipment. 

 

   7.b. Install equipment in accordance with the U.S. National 

          

Electrical Code, all local codes and the manufacturer’s 

 

          recommendations.  

 

   7.c. Ground the equipment in accordance with the U.S.  

          

National Electrical Code and the manufacturer’s 

 

          recommendations.  

 

                                                                                 

                                                                               

 

 

 

    CYLINDER may  

    explode if damaged.  

   

     WELDING SPARKS can      

     cause fire or explosion.  

FOR ELECTRICALLY 

Powered Equipment.  

Содержание 76202

Страница 1: ...e Serial Number Code Number Model Where Purchased Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can be increased by proper installation and thoughtful operation on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most impor...

Страница 2: ...conductor causes localized Electric and Magnetic Fields EMF Welding current creates EMF fields around welding cables and welding machines 1 b EMF fields may interfere with some pacemakers and welders having a pacemaker should consult with their physician before welding 1 c Exposure to EMF fields in welding may have other health effects which are now not known 1 d All welders should use the followi...

Страница 3: ...ith the proper filter and cover plates to protect your eyes from sparks and the rays of the arc welding or observing open arc welding The headshield and filter lens should conform to ANSI Z87 I standards 3 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 3 c Protect other nearby personnel with suitable non flammable ...

Страница 4: ...rk cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 a Use only compressed gas cylinders containing the correct shielding gas for the process used and proper...

Страница 5: ...____________________ Date of Purchase ______________________ Whenever you request replacement parts for or information on this equipment always supply the Information you have recorded above Read this Operators Manual completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions we have provided for you...

Страница 6: ...elding Cable A 2 Gas Hose A 2 Control Cable A 2 Option Extension Cables A 2 Welding Gun A 2 Connection Diagram LWF Feeder to Lincoln OPTIMARC A 2 Operation Section B Installing Drive Rolls B 1 Loading the Wire Spool B 1 LWFTM 22 B 1 LWFTM 24 PLUS B 2 Maintenance Section C Maintenance C 1 Schematic Diagram Section D Schematic Diagram D 1 ...

Страница 7: ...IDTH DEPTH WEIGHT LWFTM 22 350mm 280mm 450mm 10 5kg LWFTM 24 PLUS 350mm 280mm 450mm 12 5kg Note Please only use this wire feeder with specified power sources otherwise no output will be produced and the machine may be damaged SAFETY PRECAUTIONS Turn off the input power at the fuse box before working on other equipment connected to the welding system at the disconnect switch or fuse box before work...

Страница 8: ... and blend gas can be used and the gas pressure cannot be more than 0 7 MPa CONTROL CABLE The control cable is included in the interconnection cable assembly When it is used with DURAWELD OPTIMARC the 6 pin connector on the control cable will be linked to the rear panel of wire feeder and 6 pin connector on the power source OPTION EXTENSION CABLES The LWFTM wire feeders can also be used with exten...

Страница 9: ...s for feeding 1 2 1 6mm Ensure that the drive roll is installed using the correct groove for the wire diameter being used Notice make sure the specifications of the 2 symmetrical feed rolls are same And don t make any mistake about it LOADING THE WIRE SPOOL x LWF 22 Loosen the retainer on the spindle and put on the welding wire spool Next replace the retainer and tighten the screw Release the pres...

Страница 10: ...nduit and V groove of feed roll then insert it into the feedplate Then insert the welding wire into V groove of another feed roll and contact tip Push down the pressure handle at last Adjust the pressure to feed wire smoothly Then using the cold inch button on the feeder begin feeding wire Release the cold inch button when the wire comes out 1 2cm 1 2 1 inch from the contact tip The installation o...

Страница 11: ...feed rolls Clean the dust and powder and find out the cause x Check if the diameter of the outlet suits the wire diameter If not suitable erratic arc or powder will occur x Check if the end of the wire outlet is lined up with the V groove of the feed roll Visual inspection If they are not lined up erratic arc or powder will occur Feed Rolls x Check if the diameter of the feed roll is suitable for ...

Страница 12: ...D 1 SCHEMATIC DIAGRAM D 1 ...

Страница 13: ...Except for special instructions experiments on welding machines are conducted in accordance with the general standard of IEC60974 1 experiments on welding consumables are conducted in accordance with the general standard of AWS for specific applicable standards on welding consumables please refer to the product page The product performance data of this website and related attachments are from LINC...

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