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5

SAFETY

HELIX

®

 M45 WELD HEAD 

5

SAFETY

WELDING AND CUTTING

SPARKS CAN CAUSE

FIRE OR EXPLOSION.

6.a. Remove fire hazards from the welding area. If

this is not possible, cover them to prevent the welding sparks
from starting a fire. Remember that welding sparks and hot
materials from welding can easily go through small cracks and
openings to adjacent areas. Avoid welding near hydraulic lines.
Have a fire extinguisher readily available.

6.b. Where compressed gases are to be used at the job site, special

precautions should be used to prevent hazardous situations.
Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1)
and the operating information for the equipment being used.  

  6.c. When not welding, make certain no part of the electrode circuit is

touching the work or ground. Accidental contact can cause
overheating and create a fire hazard.

6.d. Do not heat, cut or weld tanks, drums or containers until the

proper steps have been taken to insure that such procedures 
will not cause flammable or toxic vapors from substances inside.
They can cause an explosion even though they have been
“cleaned”. For information, purchase “Recommended Safe
Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous Substances”,
AWS F4.1 from the American Welding Society 
(see address above).

6.e. Vent hollow castings or containers before heating, cutting or

welding. They may explode.

6.f. Sparks and spatter are thrown from the welding arc. Wear oil free

protective garments such as leather gloves, heavy shirt, cuffless
trousers, high shoes and a cap over your hair. Wear ear plugs
when welding out of position or in confined places. Always wear
safety glasses with side shields when in a welding area.

6.g. Connect the work cable to the work as close to the welding area

as practical. Work cables connected to the building framework or
other locations away from the welding area increase the
possibility of the welding current passing through lifting chains,
crane cables or other alternate circuits. This can create fire
hazards or overheat lifting chains or cables until they fail.

6.h. Also see item 1.c.

6.I. Read and follow NFPA 51B “Standard for Fire Prevention During

Welding, Cutting and Other Hot Work”, available from NFPA, 1
Batterymarch Park, PO box 9101, Quincy, MA 022690-9101.

6.j. Do not use a welding power source for pipe thawing.

CYLINDER MAY EXPLODE IF

DAMAGED.

7.a. Use only compressed gas cylinders containing

the correct shielding gas for the process used
and properly operating regulators designed for
the gas and pressure used. All hoses, fittings,
etc. should be suitable for the application and
maintained in good condition.

7.b. Always keep cylinders in an upright position securely chained to

an undercarriage or fixed support.

7.c. Cylinders should be located:

Away from areas where they may be struck or subjected
to physical damage.

A safe distance from arc welding or cutting operations
and any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other

electrically “hot” parts to touch a cylinder.

7.e. Keep your head and face away from the cylinder valve outlet

when opening the cylinder valve.

7.f. Valve protection caps should always be in place and hand tight

except when the cylinder is in use or connected for use.

7.g. Read and follow the instructions on compressed gas cylinders,

associated equipment, and CGA publication P-l, “Precautions for
Safe Handling of Compressed Gases in Cylinders,” available from
the Compressed Gas Association,  14501 George Carter Way
Chantilly, VA 20151.

FOR ELECTRICALLY

POWERED EQUIPMENT.

8.a. Turn off input power using the disconnect

switch at the fuse box before working on 
the equipment.

8.b. Install equipment in accordance with the U.S. National Electrical

Code, all local codes and the manufacturer’s recommendations.

8.c. Ground the equipment in accordance with the U.S. National

Electrical Code and the manufacturer’s recommendations.

Refer to

http://www.lincolnelectric.com/safety

for additional safety information.

Содержание 12885

Страница 1: ...5 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at lincolnelectric com A Lincoln Service Representative will contact yo...

Страница 2: ...zone and the general area IN A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your f...

Страница 3: ...el from vaporizing on contact with hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all...

Страница 4: ...ield and filter lens should conform to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Pro...

Страница 5: ...the possibility of the welding current passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Als...

Страница 6: ...environment is compatible This may require additional protection measures including h the time of day that welding or other activities are to be carried out The size of the surrounding area to be cons...

Страница 7: ...7 SAFETY HELIX M45 WELD HEAD...

Страница 8: ...Body Assembly A 4 Torch Height Assembly A 4 Work Angle Adjustment A 5 Track Engagement A 5 Handle Adjustment A 5 Operational Safety Precautions B 1 Operation Information B 1 External inputs B 1 Contr...

Страница 9: ...ELIX M45 WELD HEAD 15 22 in 38 65 cm 5 08 in 12 90 cm 16 63 in 42 24 cm 14 96 in 38 99 cm 10 35 2 5 in 26 28 6 35 cm 19 70 in 2 5 in 50 08 cm 6 35 cm 9 3 in 23 62 cm HELIX M45 Weld Head Dimensions Vie...

Страница 10: ...min Oscillation stroke 5 49 78 mm Work Angle 45 degrees in 45 degrees out Pipe Sizes 8 OD to Flat Track Weld Head Physical Dimensions Depth minus the torch 19 70 500 38 mm Weight 28 lbs 12 7 kg Enviro...

Страница 11: ...flat level sur face when not in use or not clamped onto a track ring Always be sure to engage the clutch when the weld head is left on the track Do not force the torch motion assembly in or out man u...

Страница 12: ...arately Body Assembly The body assembly is the main component for the HELIX M45 weld head It contains the gears mo tors and belts that provide travel and oscillation for the weld head see FIGURES 1 an...

Страница 13: ...ack secure the clamp latch see FIGURE 5 Secure to Track Move the tractor slowly on the track and push the clutch in to engage drive gears Handle Adjustment The handles on the HELIX M45 weld head offer...

Страница 14: ...ration Information The HELIX M45 weld head is designed for multi process welding and will work with any APEX 3 Series Orbital Control System For complete instal lation and operational instructions see...

Страница 15: ...s for loose con nections and worn areas Change out consumables as needed Check torch height motion and travel for slop or wearing parts NOTE Do not force the oscillator in or out while checking for wo...

Страница 16: ...Check that the belt is straight and avoid over tightening to prevent machine mal function Push the motor pulley back into place and tighten the two screws 5 Replace the bottom cover To change the Osc...

Страница 17: ...No oscillation inconsistent oscillation 1 Loose communication cable 2 Oscillation settings are incorrect 3 Oscillation arms binding on wipers 4 Worn oscillator belt 1 Check all cable connections 2 Ch...

Страница 18: ...RED BLK RIBBON 4505 4506 4501A 4527 4528 4502B 4501B 4501 4502A 1 2 3 4 5 6 7 8 9 10111213141516 J14 A B C D S32512 PANEL MOUNT RECEPTACLE J2 1 2 3 4 CON3 CON3 J1 1 2 J3 1 2 3 4 5 6 1 4 3 2 2 3 4 1 J4...

Страница 19: ...PARTS HELIX M45 WELD HEAD HELIX M45 WELD HEAD PARTS MANUAL This parts list is provided as an informative guide only H 1...

Страница 20: ...H 2 PARTS NOTE This Parts Manual is provided as an informative guide only When ordering parts always refer to the Lincoln Electric Parts List 02 04 19 HELIX M45 WELD HEAD 2 7 3 8 5 4 1 6...

Страница 21: ...Use the illustration of Sub Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine Sub Assembly Item Numbe...

Страница 22: ...arts Manual is provided as an informative guide only When ordering parts always refer to the 02 04 19 HELIX M45 WELD HEAD Control Box Assembly 1A 1B 6B 6C 6A 6D 6E 6F 6G 5A 7 4A 3A 4B 3B 2A 2B 8 5B 7B...

Страница 23: ...CS M2 5 X 0 45 X 8 Stainless Steel NSS 1 X 4 Inclinometer PCB Kit includes 9SS32526 1 X 4A Inclinometer PCB NSS 1 X 4B Pan Head Screw Phillips M2 5 0 45 X 4 Stainless Steel NSS 5 X 5 Slide Support Kit...

Страница 24: ...fer to the Lincoln Electric Parts List HELIX M45 WELD HEAD Top Plate Assembly 5B 4 1 6A 6C 3B 2B 14A 3A 14B 10A 9 8 7 10B 2C 6B 12A 12B 11 15A 15B 15B 2A 10 5A 16 17A 17B ITE 1 2 2A 2B 2C 3 3A 3B 4 5...

Страница 25: ...Steel NSS 4 X 6 Slide OSC Motor Assembly Kit includes 9SS32454 1 X 6A Slide OSC Motor Assembly NSS 1 X 6B SHCS M4 X 0 7 X 22 Stainless Steel NSS 1 X 6C Nut M4 Stainless Steel NSS 1 X 7 Spring Retainer...

Страница 26: ...parts always refer to the Lincoln Electric Parts List HELIX M45 WELD HEAD Torch Height 1 2A 3A 2B 4 10A 9A 8 10B 7 6D 5A 5B 11 12A 12B 13A 13B 14A 15C 14B 15A 16D 16A 16C 16B 24 15B 6A 6B 23B 23A 6C 1...

Страница 27: ...rch Height Motor NSS 1 X 6B AVC Motor Mount 9SS32251 1 X 6C Flat Head Screw Phillips M2 0 4 X 8 Stainless Steel NSS 6 X 6D SHCS M4 X 0 7 X 10 Stainless Steel NSS 2 X 7 AVC Screw 9SS32294 1 X 8 Angular...

Страница 28: ...arts always refer to the Lincoln Electric Parts List HELIX M45 WELD HEAD Torch Height 1 2A 3A 2B 4 10A 9A 8 10B 7 6D 5A 5B 11 12A 12B 13A 13B 14A 15C 14B 15A 16D 16A 16C 16B 24 15B 6A 6B 23B 23A 6C 17...

Страница 29: ...r Kit includes 9SS32260 1 X 17A Back Cover NSS 1 X 17B SHCS M3 X 0 5 X 6 316 Stainless Steel NSS 4 X 18 Front Plate 9SM23592 1 X 19 Mounting Brace Kit includes 9SS32262 2 1 X 19A Mounting Brace NSS 1...

Страница 30: ...provided as an informative guide only When ordering parts always refer to the Lincoln Electric Parts List HELIX M45 WELD HEAD Right Side Plate 13B 7 8A 7A 8B 7A 12 9 10A 11 10B 13A 6A 5A 6B 1B 2B 2A...

Страница 31: ...1 X 4B SHCS M3 X 0 5 X 5 Stainless Steel NSS 4 X 5 Linear Rail Assembly Kit includes 9SS32483 1 X 5A Linear Rail Assembly NSS 1 X 5B SHCS M3 X 0 5 X 10 Stainless Steel NSS 4 X 6 OSC Arm Kit includes 9...

Страница 32: ...ided as an informative guide only When ordering parts always refer to the Lincoln Electric Parts List HELIX M45 WELD HEAD 1A 1C 1B 1B 5B 5A 6B 6A 2A 2B 3 4A 4B 13A 7A 7B 8B 7B 8A 9 11 12A 12B 13B 10 1...

Страница 33: ...4A Lower Seal Plate NSS 1 X 4B SHCS M3 X 0 5 X 5 316 Stainless Steel NSS 4 X 5 Linear Rail Assembly Kit includes 9SS32483 1 X 5A Linear Rail Assembly NSS 1 X 5B SHCS M3 X 0 5 X 10 Stainless Steel NSS...

Страница 34: ...NOTE This Parts Manual is provided as an informative guide only When ordering parts always refer to the Lincoln Electric Parts List HELIX M45 WELD HEAD 2B 2A 1B 1A 4 4 4 4 2A 3 1B Torch Clamp H 15 02...

Страница 35: ...n under the heading number called for in the model index page Torch Clamp ITEM DESCRIPTION PART NO QTY 1 Back Slide Plate Kit includes 9SS30987 1 X 1A Back Slide Plate Assy NSS 1 X 1B SHCS M3 X 0 5 X...

Страница 36: ...arts Manual is provided as an informative guide only When ordering parts always refer to the Lincoln Electric Parts List HELIX M45 WELD HEAD 7B 8B 8A 7A 6 4 5B 5A 3A 3B 1B 1A 2 9 9 10 Transmission Dri...

Страница 37: ...l NSS 4 X 2 Transmission Housing Assembly 9SM23641 1 X 3 Transmission Cap Kit includes 9SS32518 1 X 3A Transmission Cap NSS 1 X 3B FHCS M3 X 0 5 X 5 316 Stainless Steel NSS 5 X 4 Travel Gear Shaft 9SM...

Страница 38: ...PARTS NOTE This Parts Manual is provided as an informative guide only When ordering parts always refer to the Lincoln Electric Parts List HELIX M45 WELD HEAD 1B 1C 1A Inboard Side Plate H 18 02 04 19...

Страница 39: ...HEAD Indicates a change in this printing Use only the parts marked x in the column under the heading number called for in the model index page Inboard Side Plate ITEM DESCRIPTION PART NO QTY 1 1 Inboa...

Страница 40: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or...

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