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11

ENGLISH

Plumbing materials and storage methods

Pipe must be able to obtain the specified thickness and should be
used with low impurities. 
Also when handling storage, pipe must be careful to prevent a frac-
ture, deformity and wound.
Should not be mixed with contaminations such as dust, moisture.

Refrigerant piping on three principles

Drying Cleanliness

Airtight

Should be no moisture

inside

No dust inside.

There is no refrigerant

leakage

Items

Moisture

Dust

Leakage

Cause
failure

- Significant hydroly-

sis of refrigerant oil

- Degradation of re-

frigerant oil

- Poor insula’tion of

the compressor

- Do not cold and

warm

- Clogging of EEV,

Capillary

- Degradation of re-

frigerant oil

- Poor insulation of

the compressor

- Do not cold and

warm

- Clogging of EEV,

Capillary

- Gas shortages

- Degradation of re-

frigerant oil

- Poor insulation of

the compressor

- Do not cold and

warm

Coun-

termea-

sure 

- No moisture in the pipe

- Until the connec-

tion is completed,
the plumbing pipe
entrance should be
strictly controlled.

- Stop plumbing at

rainy day.

- Pipe entrance

should be taken
side or bottom.

- When removal burr

after cutting pipe, pipe
entrance should be
taken down.

- Pipe entrance

should be fitted cap
when pass through
the walls.

- No dust in the pipe.

- Until the connec-

tion is completed,
the plumbing pipe
entrance should be
strictly controlled.

- Pipe entrance

should be taken
side or bottom.

- When removal burr

after cutting pipe,
pipe entrance
should be taken
down.

- Pipe entrance

should be fitted cap
when pass through
the walls.

- Airtightness test

should be.

- Brazing operations

to comply with
standards.

- Flare to comply

with standards.

- Flange connections

to comply with
standards.

Nitrogen substitution method

Welding, as when heating  without nitrogen substitution a large
amount of the oxide film is formed on the internal piping.

The oxide film is a caused by clogging EEV, Capillary, oil hole of accu-
mulator and suction hole of oil pump in compressor.

It prevents normal operation of the compressor.

In order to avoid this problem, Welding should be done after replacing
air by nitrogen gas.

When welding plumbing pipe, the work is required.

Regulator 

Nitrogen gas 
Pressure 0.02MPa less 

Auxiliary valve 

Taping 

(Should not  

contain air) 

Welding Point

 

Note) should not block the outlet side. 
When the internal pressure in pipe is abo
ve the atmospheric pressure, pinhole is o
ccurred and it is a leakage cause. 

Oxide scale 

 

Nitrogen

 

1  Always use the nitrogen.(not use oxygen, carbon dioxide, and

a Chevron gas): Please use the following nitrogen pressure
0.02MPa Oxygen – Promotes oxidative degradation of refrig-
erant oil. Because it is flammable, it is strictly prohibited to
use Carbon dioxide – Degrade the drying characteristics of
gas Chevron Gas – Toxic gas occurs when exposed to direct
flame.

2  Always use a pressure reducing valve.

3  Please do not use commercially available antioxidant. 

The residual material seems to be the oxide scale is ob-
served. In fact, due to the organic acids generated by oxida-
tion of the alcohol contained in the anti-oxidants, ants nest
corrosion occurs. (causes of organic acid 

a copper

+ water + temperature)

CAUTION

!

Precautions on Pipe connection / Valve operation

Pipe connection is done by connecting from the end of the pipe to the
branching pipes, and the refrigerant pipe coming out of the outdoor
unit is divided at the end to connect to each indoor unit.  Flare connec-
tion for the indoor unit, and welding connection for the outdoor pipe
and the branching parts.

- Use hexagonal wrench to open/close the valve.

Gas pipe

Service Port

Liquid pipe

Refrigerant

Charging Port

CAUTION

• Please block the pipe Knock Out of the front and side panels

after installing the pipes. 
(Animals or foreign objects may be brought in to damage wires.)

• ARUV***DTS4 models do not have Refrigerant Charging Port

!

WARNING

• Always careful not to leak the refrigerant during welding.

• The refrigerant generates poisonous gas harmful to human body

if combusted.

• Do not perform welding in a closed space.

• Be sure to close the cap of the service port to prevent gas leak-

age after the work.

!

REFRIGERANT PIPING INSTALLATION

Содержание multi V ARUV100DTS4

Страница 1: ... the product Installation work must be performed in accordance with the national wiring standards by authorized personnel only Please retain this installation manual for future reference after reading it thoroughly your set and retain it for future reference P NO MFL67221422 460 V3 60Hz ENGLISH ESPAÑOL PORTUGUESE ...

Страница 2: ...ified on the unit If a different refrigerant or air is mixed with the original refrigerant the refrigerant cycle may malfunction and the unit may be damaged Do not reconstruct to change the settings of the protection devices If the pressure switch thermal switch or other protection device is shorted and operated forcibly or parts other than those specified by LGE are used fire or explosion may res...

Страница 3: ...n the unit base Also support the outdoor unit at four points so that it cannot slip sideways Safely dispose of the packing materials Packing materials such as nails and other metal or wooden parts may cause stabs or other injuries Tear apart and throw away plastic packaging bags so that children may not play with them If children play with a plastic bag which was not torn apart they face the risk ...

Страница 4: ...all indoor units The number of means the number of Max connectable indoor units when the connected capacity of indoor units is in the table above Combination Ratio 50 200 Outdoor Number Connection Ratio Single outdoor units 200 Double outdoor units 160 Triple outdoor units 130 OUTDOOR UNITS INFORMATION Power Supply 460 V3 60Hz Model Name ARUN DTS4 Number of outdoor units 1 Outdoor Unit Capacity HP...

Страница 5: ... 4 Gas mm inch 41 3 1 5 8 41 3 1 5 8 Numberofmaximumconnectableindoorunits 64 64 Number of outdoor units 4 Outdoor Unit Capacity HP 62 64 66 Model Combination Unit ARUN620DTS4 ARUN640DTS4 ARUN660DTS4 Independent Unit ARUN180DTS4 ARUN180DTS4 ARUN180DTS4 ARUN160DTS4 ARUN180DTS4 ARUN180DTS4 ARUN140DTS4 ARUN140DTS4 ARUN160DTS4 ARUN140DTS4 ARUN140DTS4 ARUN140DTS4 Dimensions mm 1 240 1 680 760 4 1 240 1...

Страница 6: ...el Combination Unit ARUV420DTS4 ARUV440DTS4 ARUV460DTS4 Independent Unit ARUV180DTS4 ARUV200DTS4 ARUV200DTS4 ARUV140DTS4 ARUV140DTS4 ARUV160DTS4 ARUV100DTS4 ARUV100DTS4 ARUV100DTS4 Dimensions mm 1 240 1 680 760 920 1 680 760 2 1 240 1 680 760 920 1 680 760 2 1 240 1 680 760 2 920 1 680 760 1 Net Weight kg 270 1 201 1 195 x 1 270 1 201 1 195 x 1 270 1 235 1 195 1 Refrigerant Precharged amount kg 8 ...

Страница 7: ...4 ARUV200DTS4 Dimensions mm 1 240 1 680 760 3 1 240 1 680 760 3 Net Weight kg 270 3 270 3 Refrigerant Precharged amount kg 8 5 x 3 8 5 x 3 Pipe Connections Liquid mm inch 19 05 3 4 19 05 3 4 Gas mm inch 41 3 1 5 8 41 3 1 5 8 Numberofmaximumconnectableindoorunits 64 64 ALTERNATIVE REFRIGERANT R410A The refrigerant R410A has the property of higher operating pressure in comparison with R22 Therefore ...

Страница 8: ... C D A E B A B E A E B F C D A E B F D E C A B F C D A E B F C D 240 or more 50 or more 45 or more The height of the wall on the front side must be 1500mm or less The height of the wall on the inlet side must be 500mm or less There is no limit to the wall on the side If the height of the walls on the front and the side are higher than the limit there must be additional space on the front and the s...

Страница 9: ...gust Use the H beam support as a base support Noise and vibration may occur from the floor or wall since vibration is transferred through the installation part depending on installation sta tus Thus use anti vibration materials cushion pad fully The base pad shall be more than 200mm At least 200mm Unit mm 200 75 75 200 100 Ⓐ The corner part must be fixed firmly Otherwise the support for the instal...

Страница 10: ...enches in combination When connecting the piping always use a spanner and torque wrench in combination to tighten the flare nut When connecting a flare nut coat the flare inner and outer faces with oil for R410A PVE and hand tighten the nut 3 to 4 turns as the initial tightening Union Insulation of shutoff valve 1 Use the heat insulation material for the refrigerant piping which has an excellent h...

Страница 11: ...l operation of the compressor In order to avoid this problem Welding should be done after replacing air by nitrogen gas When welding plumbing pipe the work is required Regulator Nitrogen gas Pressure 0 02MPa less Auxiliary valve Taping Should not contain air Welding Point Note should not block the outlet side When the internal pressure in pipe is abo ve the atmospheric pressure pinhole is o ccurre...

Страница 12: ...emoving burr after Knock Out work Perform sleeve work to prevent damage to the wire when con necting wires using Knock Out PIPE CONNECTIONS BETWEEN INDOOR AND OUTDOOR UNIT Remove leakage prevention cap Remove the leakage prevention cap attached to the outdoor unit service valve before pipe work Proceed the leakage prevention cap removal as follows Verify whether the liquid gas pipes are locked Ext...

Страница 13: ...ndoor Unit Ⓔ Connection branch pipe be tween Outdoor units ARCNN31 Ⓕ Connection branch pipe be tween Outdoor units ARCNN21 10m or less L150m 200 m Conditional application ODU Capacity Master Slave1 Slave 2 l 40m 90 m Conditional application H 110m Slave2 Slave1 Master h 40m h1 4 Outdoor Units Example 5 Indoor Units connected Ⓐ Outdoor Unit Ⓑ 1st branch Y branch Ⓒ Indoor Units Ⓓ Downward Indoor Uni...

Страница 14: ...7 1 2 Ø 25 4 1 Ø 12 7 1 2 not increased 12 14 Ø 12 7 1 2 Ø 28 58 1 1 8 Ø 15 88 5 8 not increased Ø 15 88 5 8 not increased 16 Ø 12 7 1 2 Ø 28 58 1 1 8 Ø 15 88 5 8 Ø 31 8 1 1 4 Ø 15 88 5 8 not increased 18 22 Ø 15 88 5 8 Ø 28 58 1 1 8 Ø 19 05 3 4 Ø 31 8 1 1 4 Ø 19 05 3 4 not increased 24 Ø 15 88 5 8 Ø 34 9 1 3 8 Ø 19 05 3 4 not increased Ø 19 05 3 4 not increased 26 34 Ø 19 05 3 4 Ø 34 9 1 3 8 Ø 22...

Страница 15: ...pe Therefore pipe diameter B connected after first branch would be Ø34 9 gas pipe Ø15 88 liquid pipe which is same with main pipe diameter Example Do not choose the main pipe diameter by downward indoor unit total capacity but its outdoor unit model name Do not let the connection pipe from branch to branch exceed the main pipe diameter chosen by outdoor unit model name EX Where connecting the indo...

Страница 16: ...0 26 2 0 24 4 2 12 kg Toward indoor unit Toward indoor unit Pipe inclination 2 or more Toward indoor unit Toward indoor unit Toward indoor unit Toward indoor unit Example 1 Example 2 Example 3 Apply Oil Trap as shown below when the length of the pipe between the outdoor units is more than 2m Otherwise the unit may not oper ate properly Example 1 Toward indoor unit Toward indoor unit 2m 2m 2m 0 2m ...

Страница 17: ...from the floor Wall mounted type Cassette type Adoption of ventilation system choose ordinary ventilation system or building ventilation sys tem Limitation in piping work Prepare for earthquake and thermal stress Gas pipe Liquid pipe Ⓐ Manifold Gauge Ⓑ Low pressure side Handle Ⓒ High pressure side Handle WARNING Pipe to be vacuumed gas pipe liquid pipe If the refrigerant amount is not exact it may...

Страница 18: ... that the branch pipes are attached horizontally or vertically see the diagram below There is no limitation on the joint mounting configuration If the diameter of the refrigerant piping selected by the procedures described is different from the size of the joint the connecting sec tion should be cut with a pipe cutter Branch pipe should be insulated with the insulator in each kit Ⓐ To Outdoor Unit...

Страница 19: ... 44 48 I D38 1 I D41 3 I D 44 48 I D38 1 I D41 3 I D 53 98 420 490 134 1 2 3 3 2 3 3 3 3 2 O D 19 05 I D 12 7 I D 15 88 O D12 7 I D6 35 I D9 52 X2 110 110 I D25 4 I D22 2 I D 19 05 I D 19 05 I D 22 2 I D 25 4 I D 25 4 I D 22 2 346 379 96 2 3 3 2 3 unit mm unit mm Leak test Leak test should be made by pressurizing nitrogen gas to 3 8 MPa 38 7kgf cm2 If the pressure does not drop for 24 hours the sy...

Страница 20: ...d hence there is no leakage in pipe oc curred CAUTION To prevent the nitrogen from entering the refrigeration system in the liquid state the top of the cylinder must be at higher position than the bottom when you pressurize the system Usually the cylinder is used in a vertical standing position WARNING Use a vacuum pump or Inert nitrogen gas when doing leakage test or air purge Do not compress air...

Страница 21: ...n part with steel plate so that the insulation material will not be caved in For this part use incom bustible materials for both insulation and covering Vinyl covering should not be used Inner wall concealed Outer wall Outer wall exposed Floor fireproofing Penetrating portion on fire limit and boundary wall Roof pipe shaft Caution Follow ordinance of your governmental organization for technical st...

Страница 22: ...citor Make sure that the power unbalance ratio is not greater than 2 If it is greater the units lifespan will be reduced Control box and connecting position of wiring Remove all of the screws at front panel and remove the panel by pulling it forward Connect communication cable between main and sub outdoor unit through the terminal block Connect communication cables between outdoor unit and indoor ...

Страница 23: ...ys a risk of electric shocks the earthing of the apparatus must be carried out by a qualified person Wiring of main power supply and equipment capacity Use a separate power supply for the Outdoor Unit and Indoor Unit Bear in mind ambient conditions ambient temperature direct sunlight rain water etc when proceeding with the wiring and connections The cable size is the minimum value for metal condui...

Страница 24: ...oor unit to outdoor unit Abnormal operation can be caused by communication de fect when connection of com munication cable is installed like below figure STAR type Master Outdoor Unit SODU B SODU A IDU B IDU A CEN B CEN A DRY1 DRY2 GND 12V 3 4 3 4 3 4 Between Indoor and Master Outdoor unit The GND terminal at the main PCB is a terminal for day contact it is not the point to make ground connection ...

Страница 25: ... can check the setting values of the Master outdoor unit from the 7 segment LED The dip switch setting should be changed when the power is OFF Checking the initial display The number is sequentially appeared at the 7 segment in 5 seconds after applying the power This number represents the setting condition Initial display order Example ARUN620DTS4 Master Unit Slave Unit Order No Mean 8 20 Master m...

Страница 26: ...80 8F No 9 group 90 9F No A group A0 AF No B group B0 BF No C group C0 CF No D group D0 DF No E group E0 EF No F group F0 FF Cool Heat selector Mode setting method Master unit PCB DIP switch on No 5 Select the mode using Button Func Push the button Select the Function using Button Fn1 Push the button Select the Option using Button oFF op1 op2 Push the button Cool Heat Selection mode is set Functio...

Страница 27: ...ter unit PCB DIP switch on No 5 Select the mode using Button Func Push the button Select the Function using Button Fn3 Push the button Select the Option using Button op1 op12 Push the button Start the Night low noise function Save the selected option value in EEPROM Step Judgment Time Hr Operation Time Hr op1 8 9 op2 6 5 10 5 op3 5 12 op4 8 9 op5 6 5 10 5 op6 5 12 op7 8 9 op8 6 5 10 op9 5 12 op10 ...

Страница 28: ...ode is set CAUTION Ask an authorized technician to setting a function If do not use a function set an off mode Mode setting Step Mode oFF Not setting op1 Snow removal mode op2 Rapid defrost mode op3 Snow removal mode Rapid defrost mode IDU capacity adjusting If the operation of indoor unit is more than 130 the air flow is oper ated as low in the all indoor units Mode setting method Master unit PCB...

Страница 29: ... sensor of indoor unit Outlet pipe temperature sensor of indoor unit is open or short 0 9 Indoor EEPROM Error In case when the serial number marked on EEPROM of Indoor unit is 0 or FFFFFF 1 0 Poor fan motor operation Disconnecting the fan motor connector Failure of indoor fan motor lock Outdoor unit related error 2 1 Master Outdoor Unit Inverter Compressor IPM Fault Master Outdoor Unit Inverter Co...

Страница 30: ...sive connection of indoor units compared to capacity of Out door Unit 5 2 Communication error inverter PCB Main PCB Failing to receive inverter signal at main PCB of Master Outdoor Unit 5 3 Communication error indoor unit Main PCB of Outdoor Unit Failing to receive indoor unit signal at main PCB of Outdoor Unit 5 7 Communication error Main PCB inverter PCB Failing to receive signal main PCB at inv...

Страница 31: ...xtent that the refrigerant gas will not exceed the limiting concentration even if the refrigerant gas leaks in the room Limiting concentration CAUTION FOR REFRIGERANT LEAK Outdoor unit related error 1 0 4 Communication Error Between Master Outdoor Unit and Other Outdoor Unit Failing to receive Slave Unit signal at main PCB of Master Out door Unit 1 0 5 Master Outdoor Unit Fan PCB Communication Err...

Страница 32: ...nt can stay since refrigerant is heavier than air CAUTION Air conditioners should not be installed in areas where corrosive gases such as acid or alkaline gas are produced Do not install the product where it could be exposed to sea wind salty wind directly It can result corrosion on the product Corrosion particularly on the condenser and evaporator fins could cause product malfunction or inefficie...

Страница 33: ......

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