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Room Air Conditioner

Room Air Conditioner Installation Manual

TABLE OF CONTENTS

Safety Precautions

............................4

Introduction

........................................7

Symbols used in this manual..........7

Features ...........................................7

Installation

..........................................8

Installation parts...............................8

Installation tools ...............................8

Installation map................................9

Selecting the best location ...........10

Piping length and elevation...........11

Fixing installation plate..................12

Drilling a hole in the wall ...............12

Flaring work ...................................13

Connecting the piping ..................14

Connecting the cables ..................20

Checking the drainage..................23

Forming the piping.........................24

Air purging......................................25

Test running ...................................27

Installation guide at the seaside...29

❏

Four type "A" screws & plastic
anchors

❏

Connecting cable

❏

Installation guide map

❏

Pipes: Gas side

Liquid side

❏

Insulation materials

❏

Additional drain pipe
[Outer diameter......15.5mm(0.61in)]

❏

Two type "B" screws

❏

Level gauge

❏

Screw driver

❏

Electric drill

❏

Hole core drill [ø70mm(2.76in)]

❏

Horizontal meter

❏

Flaring tool set

❏

Specified torque wrenches
1.8kg.m, 4.2kg.m, 5.5kg.m,
6.6kg.m
(different depending on model No.)

❏

Spanner ........................Half union

❏

A glass of water

❏

Screw driver

❏

Hexagonal wrench(4mm)

❏

Gas-leak detector

❏

Vacuum pump

❏

Gauge manifold

❏

Owner's manual

❏

Thermometer

❏

Remote control holder

Installation

Requirements

Required Parts

Required Tools

Содержание MFL59506828

Страница 1: ...n manual completely before installing the product Installation work must be performed in accordance with the national wiring standards by authorized personnel only Please retain this installation manual for future reference after reading it thoroughly TYPE WALL MOUNTED FRANÇAIS ESPAÑOL ENGLISH ...

Страница 2: ...Air purging 25 Test running 27 Installation guide at the seaside 29 Four type A screws plastic anchors Connecting cable Installation guide map Pipes Gas side Liquid side Insulation materials Additional drain pipe Outer diameter 15 5mm 0 61in Two type B screws Level gauge Screw driver Electric drill Hole core drill ø70mm 2 76in Horizontal meter Flaring tool set Specified torque wrenches 1 8kg m 4 2...

Страница 3: ...ack Sharp edges or thin aluminum fins on the air conditioner can cut your finger When installing in a wall Make sure the wall is strong enough to hold the unit s weight It may be necessary to construct a strong wood or metal frame to provide added support in a room Properly insulate any tubing run inside a room to prevent sweating that can cause dripping and water damage to wall and floors in mois...

Страница 4: ... plug or a loose socket which is damaged Otherwise it may cause a fire or electrical shock For installation of the product always contact the service center or a professional installation agency Otherwise it may cause a fire electrical shock explosion or injury Securely attach the electrical part cover to the indoor unit and the service panel to the outdoor unit If the electrical part cover of the...

Страница 5: ... and may cause injury Do not share the outlet with other appliances It will cause an electric shock or a fire due to heat generation Do not use the damaged power cord Otherwise it may cause a fire or electrical shock Do not modify or extend the power cord randomly Otherwise it may cause a fire or electrical shock Take care so that the power cord may not be pulled during operation Otherwise it may ...

Страница 6: ...Keep level parallel in installing the product Otherwise it may cause vibration or water leakage Avoid excessive cooling and perform ventilation sometimes Otherwise it may do harm to your health Use a soft cloth to clean Do not use wax thinner or a strong detergent The appearance of the air conditioner may deteriorate change color or develop surface flaws Do not use an appliance for special purpose...

Страница 7: ...ck This symbol alerts you to hazards that may cause harm to the air conditioner This symbol indicates special notes NOTICE Introduction Symbols used in this Manual Features Air Inlet Front Panel Air Filter Signal Receptor Air Intake Vents Base Plate Air Outlet Vents Connecting Wires Drain Hose ...

Страница 8: ...ion plate Figure Figure Name Screw driver Electric drill Measuring tape Knife Hole core drill Spanner Torque wrench Ohmmeter Hexagonal wrench Ammeter Gas leak detector Thermometer Horizontal meter Flaring tool set Name Installation Parts Installation Tools Installation Read carefully and then follow step by step ...

Страница 9: ...r carrying out a drainage test To carry out the drainage test remove the air filters and pour water into the heat exchanger Saddle Gas side piping Optional Parts Liquid side piping Optional Parts Additional drain pipe Vinyl tape Narrow Drain Hose Base Plate Air Outlet Vents Air Inlet Vents Connecting cable Optional Parts Installation plate Sleeve Bushing Sleeve Putty Gum Type Sealer Bend the pipe ...

Страница 10: ...in More than 2 4m 8ft More than 10cm 3 9in Install the indoor unit on the wall where the height from the floor is more than 2 4m 8ft Outdoor unit 1 If an awning is built over the unit to prevent direct sunlight or rain exposure make sure that heat radiation from the condenser is not restricted 2 Ensure that the space around the back and sides is more than 30cm 11 8in The space in front of the unit...

Страница 11: ...th is on the basis of reliability Additional refrigerant must be charged after 7 5m 25ft Outdoor unit Indoor unit A B Outdoor unit Indoor unit A B 24k 36k Ø15 88 5 8 Ø9 52 3 8 7 5 25 15 50 30 99 35 Pipe Size Capacity Btu h GAS LIQUID mm inch mm inch Additional Refrigerant g m Standard Length m ft Max Elevation B m ft Max Length A m ft ...

Страница 12: ...s is through the walls typically Drilling the hole through the wall for piping connections must be done safely 3 Install after removing one of the indicated cutting phase according to the installation location of the indoor unit s piping Fixing Installation Plate Installation Plate Type A screw Chassis Hook Installation plate Left rear piping Right rear piping C D B A Drill the piping hole with a ...

Страница 13: ...e tube 2 Put the end of the copper tube pipe in a downward direction as you remove burrs in order to avoid dropping burrs into the tubing Putting nut on Remove flare nuts attached to indoor and outdoor unit then put them on pipe tube having completed burr removal not possible to put them on after flaring work Flaring work 1 Firmly hold copper pipe in a die in the dimension shown in the table below...

Страница 14: ... unit through the piping hole Do not connect the cable to the indoor unit Make a small loop with the cable for easy connection later 3 Tape the tubing drain hose and the connecting cable Be sure that the drain hose is located at the lowest side of the bundle Locating at the uper side can cause drain pan to overflow inside the unit If the drain hose is routed inside the room insulate the hose with ...

Страница 15: ...around the connecting portion 1 Overlap the connection pipe insulation material and the indoor unit pipe insulation material Bind them together with vinyl tape so that there may be no gap 2 Wrap the area which accommodates the rear piping housing section with vinyl tape 3 Bundle the piping and drain hose together by wrapping them with vinyl tape for enough to cover where they fit into the rear pip...

Страница 16: ...stallation plate and separate the bottom of the indoor unit from the wall Connecting the piping to the indoor unit and the drain hose to drain pipe 1 Align the center of the pipes and sufficiently tighten the flare nut by hand 2 Tighten the flare nut with a wrench 3 When extending the drain hose at the indoor unit install the drain pipe For left rear piping Drain pipe Connecting cable 1 2 Installa...

Страница 17: ... into the rear piping housing section Reroute the pipings and the drain hose across the back of the chassis Indoor unit installation 1 Remove the spacer 2 Ensure that the hooks are properly seated on the installation plate by moving it left and right 3 Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots clicking sound Plastic band...

Страница 18: ...n Good case Press on the upper side of clamp and unfold the tubing to downward slowly Bad case Following bending type from right to left may cause damage to the tubing Installation Information For left piping Follow the instruction below ...

Страница 19: ...licks When tightening the flare nut with torque wrench ensure the direction for tightening follows the arrow on the wrench Outdoor unit Liquid side piping Smaller diameter Gas side piping Bigger diameter Torque wrench mm inch kg m lb ft Ø6 35 1 4 1 8 2 5 13 18 Ø9 52 3 8 3 4 4 2 24 6 30 4 Ø12 7 1 2 5 5 6 6 39 8 47 7 Ø15 88 5 8 6 3 8 2 45 6 59 3 Ø19 05 3 4 9 9 12 1 71 6 87 5 Outside diameter Torque ...

Страница 20: ...ing to the wiring diagram Provide a circuit breaker between power source and the outdoor unit as shown below The power cord connected to the outdoor unit should be complied with the following specifications UL recognized or CSA certified The power connecting cable connected to the indoor and outdoor unit should be complied with the following specifications UL recognized or CSA certified Air Condit...

Страница 21: ...1 Separately wire power supply cord and connecting cable 2 Use heat proof electrical wiring capable of withstanding temperature up to 75 C 167 F 3 Use outdoor and waterproof connection cable NRTL UL ETL CSA listed and rated more than 300V for the connection between indoor and outdoor unit For example Type SJO WA and this cable should be enclosed in conduit Be sure to comply with local codes while ...

Страница 22: ...ide of control cover 2 The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to which the unit is subjected during the course of transportation Check them and make sure that they are all tightly fastened If they are loose it could cause burn out of the wires 3 Specification of power source 4 Confirm that electrical capacity is sufficient 5 ...

Страница 23: ...t any leakage and goes out the drain exit Drain piping 1 The drain hose should point downward for easy drain flow 2 Do not make drain piping like the following Drain pan Drain hose Leakage checking Connecting area drain hose Leakage checking Downward slope Do not raise Accumulated drain water Tip of drain hose dipped in water Air Waving Water leakage Water leakage Ditch Less than 50mm gap Water le...

Страница 24: ...r wall using saddle or equivalent In cases where the Outdoor unit is installed above the Indoor unit perform the following 1 Tape the piping and connecting cable from down to up 2 Secure the taped piping along the exterior wall Form a trap to prevent water entering the room 3 Fix the piping onto the wall by saddle or equivalent Taping Drain hose Pipings Connecting cable Trap is required to prevent...

Страница 25: ... with pressure gauges and dry nitrogen gas cylinder to this service port with charge hoses Be sure to use a manifold valve for air purging If it is not available use a stop valve for this purpose The Hi knob of the manifold valve must always be kept close Pressurize the system to no more than 150 P S I G with dry nitrogen gas and close the cylinder valve when the gauge reading reached 150 P S I G ...

Страница 26: ...close the Lo and Hi knob of the manifold valve and stop the vacuum pump Finishing the job 1 With a service valve wrench turn the valve stem of liquid side valve counter clockwise to fully open the valve 2 Turn the valve stem of gas side valve counter clockwise to fully open the valve 3 Loosen the charge hose connected to the gas side service port slightly to release the pressure then remove the ho...

Страница 27: ... wall roof or rooftop anchor the mounting base securely with a nail or wire assuming the influence of wind and earthquake 3 If the vibration of the unit is transmitted to the hose secure the unit with an anti vibration rubber Evaluation of the performance Operate the unit for 15 20 minutes then check the system refrigerant charge 1 Measure the pressure of the gas side service valve 2 Measure the t...

Страница 28: ...efrigerant Be sure to perform Pump Down procedure in the cooling mode Pump Down Procedure 1 Connect a low pressure gauge manifold hose to the charge port on the gas side service valve 2 Open the gas side service valve halfway and purge the air in the manifold hose using the refrigerant 3 Close the liquid side service valve all the way 4 Turn on the unit s operating switch and start the cooling ope...

Страница 29: ...ne in the seaside installation please contact LG Electronics for the additional anticorrosion treatment 2 Periodic more than once year cleaning of the dust or salt particles stuck on the heat exchanger by using water Selecting the location Outdoor Unit 1 If the outdoor unit is to be installed close to the seaside direct exposure to the sea wind should be avoided Install the outdoor unit on the opp...

Страница 30: ...30 Room Air Conditioner Memo ...

Страница 31: ......

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