background image

4-1 COMPRESSOR

4-1-1 Role

The compressor inhales low temp. and low pressure gas
evaporated from Evaporator of the Refrigerator, and
condenses this gas to high temp. and high pressure gas,
and then plays delivering role to Condenser.

4-1-2 Composition

The Compressor is Composed of Compressor Apparatus
compressing gas, Compressor Motor moving Compressor
Apparatus and Case protecting Compressor Apparatus
and Motor.
There are PTC-Starter, and Over Load Protector in the
Compressor outside. On the other hand, because the
Compressor consists of 1/1000mm processing precision
components and is sealed after producing without dust or
humidity, deal and repair with care.

4-1-3 Note to Use

1. Be careful not to allow over voltage and over current.
2. No Strike 

If applying forcible power or strike (dropping or careless
dealing), poor operation and noise may occur.

3. Use proper electric components appropriate to the

Compressor.

4. Note to Keep Compressor.

If Compressor gets wet in the rain and rust in the pin of
Hermetic Terminal, poor operation and poor contact may
cause.

5. Be careful that dust, humidity, and flux due to welding

don't inflow in Compressor inside in replacing
Compressor. Dust, humidity, and flux due to welding
which inflows to Cylinder may cause lock and noise.

4-2 PTC-STARTER

4-2-1 Composition of PTC-Starter

1. PTC (Positive Temperature Coefficient) is no-contact

semiconductor starting device which uses ceramic
material and the material consists of BaTiO

3

.

2. The higher the temperature is, the higher resistance

value becomes . These features are used as starting
device of Motor.

4-2-2 Role of PTC-Starter

1. PTC is attached to Hermetic Compressor used for

Refrigerator, show case and starts Motor.

2. Compressor for household refrigerator applies single

phase induction Motor.
For normal operation of single-phase induction motor, in
the starting operation flows in both main coil and sub
coil. After the starting is over, the current is cut off in sub
coil. The proper features of PTC play the above all roles.
So, PTC is used as a starting device of motor.

4-2-3 PTC-Applied Circuit Diagram
According to Starting Method of Motor

4-2-4 Motor Restarting and PTC Cooling

1. For restarting after power off during normal Compressor

Motor operation, plug the power cord after 5 min. for
pressure balance of Refrigerating Cycle and PTC
cooling.

2. During normal operation of Compressor Motor, PTC

elements generate heat continuously. Therefore, 
if PTC isn't cooled for a while after power off, Motor can't
operate again.

4-2-5 Relation of PTC-Starter and OLP

1. If power off during operation of Compressor and power

on before PTC is cooled, (instant shut-off within 2 min.
or reconnect a power plug due to misconnecting), 
PTC isn't cooled and a resistance value grows. As a
result, current can't flow to the sub-coil and Motor can't
operate and OLP operates by flowing over current in
only main-coil.

2. While the OLP repeats on and off operation about 3-5

times, PTC is cooled and Compressor Motor performs
normal operation.
If OLP doesn't operate when PTC is not cooled,
Compressor Motor is worn away and causes circuit-
short and fire. Therefore, use a proper fixed OLP without
fail.

4-2-6 Note to Use PTC-Starter

1. Be careful to over voltage and over current.
2. No Strike

Don't apply a forcible power or strike.

3. Keep apart from any liquid.

If liquid such as oil or water inflows into PTC, 
PTC materials may break due to insulation breakdown
of material itself.

4. Don't change PTC at your convenience.

Don't disassemble PTC and mold. If damaging to
outside of PTC-Starter, resistance value alters and poor
starting of compressor motor may cause.

5. Use a properly fixed PTC.

OVERLOAD PROTECTOR

-

PTC

-

5

-

6

-

C

-

S

-

M

-

S

-

M

-

MOTOR

-

HERMETIC

-

TERMINAL

-

PTC STARTER

-

RSIR

-

COMPRESSOR

-

3

-

Figure  18

4. ADJUSTMENT

- 8 -

Содержание gr-392

Страница 1: ...CAUTION BEFORE SERVICING THE UNIT READ THE SAFETY PRECAUTIONS IN THIS MANUAL MODEL GR 392 ...

Страница 2: ... unplug prior to servicing 3 In case of testing with power on wear rubber gloves to prevent electric shock 4 If you use any appliances check regular current voltage and capacity 5 Don t touch metal products in cold freezer with wet hand It may cause frostbite 6 Prevent water flowing to electric elements in mechanical parts 7 When you stand up during observing the lower part with the upper door ope...

Страница 3: ...dd the quantity in grams of R 12 R134a to the refrigerant system Remember that every system has an exact quantity of R 12 R134a with a tolerance of 5 grams that can be added Figure 4 Before performing this operation if the vacuum pump and refilling cylinder are connected make sure that the valve placed between the vacuum pump and refilling tube are closed to keep the Freon for adding to the system...

Страница 4: ...TING OIL HTS 95 330cc DEFROSTING DEVICE Heater FREE CORNER Have QUICK FREEZER Have SHELF 1 1 GR 392C CV S SV ITEMS SPECIFICATIONS FREEZER 86L REFRIGERATOR 241L TOTAL 327L DIMENSIONS mm 725 W X632 D X1684 H NET WEIGHT kg 68 COOLING SYSTEM Fan Cooling TEMPERATURE CONTROL Knob Dial Full Automatic DEFROSTING SYSTEM Heater Defrost With a Timer OUT CASE Coated Steel Sheet INNER CASE ABS Resin NET CAPACI...

Страница 5: ...MP CONTROL KNOB SHELVES COVER VEGETABLE TRAY VEGETABLE TRAY COVER LOWER ADJUSTABLE FEET BOTTLE RACK MULTI DUCT R EGG TRAY BASKET OF FREEZER QUICK FREEZING CORNER NOTE This is a basic model The shape of refrigerator is subject to change 2 PARTS IDENTIFICATION 5 ...

Страница 6: ...ket 3 2 DOOR SWITCH 1 To remove the door switch pull out it with a Ñ type driver as shown in Figure 9 2 Disconnect the lead wire from the switch 3 3 THERMOSTAT 1 Loosen 2 screws fixing the control box assembly to the body 2 Remove the thermostat knob and the thermostat from the control box 3 4 FAN AND FAN MOTOR 1 After taking out the control box remove the grill fan by leaning the hook upwards wit...

Страница 7: ...the Def Control ASM after cutting the Tie Wrap and removing the Holder Fuse Figure 14 3 6 LAMP 3 6 1 Freezer 1 Remove all shelves in the freezer 2 To remove the lamp cover insert a Ñ type driver in the lower gap and pull out it as shown in Figure 15 3 Turn the lamp counterclockwise 3 6 2 Refrigerator 1 Remove all shelves in the refrigerator 2 Insert your hand in the lower aperture of the Lamp Cove...

Страница 8: ...r normal operation of single phase induction motor in the starting operation flows in both main coil and sub coil After the starting is over the current is cut off in sub coil The proper features of PTC play the above all roles So PTC is used as a starting device of motor 4 2 3 PTC Applied Circuit Diagram According to Starting Method of Motor 4 2 4 Motor Restarting and PTC Cooling 1 For restarting...

Страница 9: ...cts Motor by cutting off current which flows to Compressor Motor 4 3 2 Role of OLP 1 OLP is attached to Hermetic Compressor used to Refrigerator and Show Case and prevents Motor Coil from being started in the Compressor 2 Do not turn the Adjust Screw of OLP in any way for normal operation of OLP Composition and connection Diagram of OLP 5 CIRCUIT DIAGRAM CONTACTING POINT HEATER TERMINALS BIMETAL C...

Страница 10: ... power on and off Components start in the voltage of Rating Voltage 10 below Applied voltage isn t in the range of Rating Voltage 10 Remove the PTC Starter from the Compressor and measure the voltage between Terminal C of Compressor and Terminals 5 or 6 of PTC Check the resistance among M C S C and M S in Motor Compressor Check the resistance of two terminals in PTC Starter Check if applying a reg...

Страница 11: ...omponents Replace PTC Starter Figure 21 Figure 22 Figure 23 Normal operation of the Defrost Timer is impossible No defrosting Poor cooling Position the Cam Shaft to the point of first click sound and check the current flowing between terminals No 1 brown and No 2 bright orange Next position the Cam Shaft to the point of second click sound and check the current flowing between terminals No 1 brown ...

Страница 12: ...Replace each component Raise the voltage Replace each component Cause Check if current flows to starting devices Check current flowing in sub coil of Compressor Check capacity of OLP The items described above are normal Cooling ability is poor Fan motor doesn t run Much frost are sticked to the EVAPORATOR Poor contacting Coil is shorted Shorted Replace each component Replace each component Replace...

Страница 13: ...l up watery foods with wrap forms in the Check if putting in hot foods Put in foods after they get cold chamber of Did you open the door of the set too Don t open the door too often and close the set often or check if the door is closed up it firmly Dew forms Check if ambient temperature and humidity Wipe dew with a dry cloth This happening in the out Case are high is solved in low temperature and...

Страница 14: ...e Normal cooling is possible don t get cold formed when injecting Refrigerant nornally of regular amount PARTIAL Freeze room and Flowing sound of Refrigerant A little high Normal discharging of CLOG Refrigerator is heard and frost forms more than refrigerant don t get cold in inlet only ambient The capillary tube is faulty normally temperature WHOLE Freezer room and Flowing sound of Refrigerant Eq...

Страница 15: ...without fail 1 gauge of charging M C vacuum Perform vacuum operation until a proper 1 degree is within 1 Torr vacuum degree is built up 2 If the vacuum degree of the cycle inside is If a proper vacuum degree isn t built up 2 10 Torr below for low pressure and 20 Torr check the leakage from 2 for high pressure it says no vacuum the Cycle Pipe line part and 2 leakage state Quick Coupler Connecting p...

Страница 16: ...D 120B 319A 104B 283B 120C 120A 406B 125A 110C 110B 110A 129A 281B 281A 103B 103A 304A 145F 409B 604E 604F 105A 411A 410G 416A 416B 410F 410B 410A 410C 406B 282G 282B 410H 103D 409C 407A 311A 282H The parts of refrigerator and the shape of each part are subject to change in different localities or model name ...

Страница 17: ...5J 155H 155A 149B 205A 205A 145B 145A 149A 330B 332A 301A 405C 404A 405C 405A 409B 330C 205A 203A 202A 201A 205A 128B 127A 233A 232A 231A 329A 418A 155J 155H 210A 210B 155B 136A 136B 131A 131C 401A 235A 212G 303A 403A 303B 200A 230A ...

Страница 18: ...P NO 3828JD8109D MAR 1998 Printed in Korea ...

Отзывы: