Diagnostic aids
3-29
7541-03x
Theory of operation
Printer engine
Electrophotographic Process (EP Process)
The method that all laser and LED printers use to print is called the electrophotographic process. These
machines use differences in charge to manipulate and move toner from the toner cartridge to the printed page.
Even though the basic EP process is the same for every laser and LED printer, the specifics for each printer are
different. We will discuss the print engine’s method of printing.
MFP electrophotographic process basics
This printer is a four LED device that uses four toner cartridges (cyan, yellow, magenta, and black) to create text
and images on media.
The printer has four photoconductors (called a photodeveloper cartridge or PC unit) and an image transfer unit
(ITU). Each color toner is painted to it’s respective photoconductor at the same time. The transfer belt passes
under the four photoconductors and the four-color image is produced and transferred to the media in one pass.
During the printing process, the printer follows the six basic EP Process steps to create its output to the page.
These six steps are:
1.
Charge the photoconductor (PC unit).
2.
Expose the photoconductor (PC unit) with the LED.
3.
Develop toner on the photoconductor (PC unit).
4.
First transfer to the ITU, and second transfer to the media.
5.
Fuse the toner to the media.
6.
Clean/erase the photoconductor and the ITU.
In summary, the printer’s controller board receives print data and the command to print. The controller board
then initiates the print process. The controller board is the command center for the EP process and coordinates
the various motors and signals.
The high-voltage power supply sends charge to various components in the EP process. The laser fires on the
photoconductors and alters the surface charge relative to the planed image for each photoconductor. Each
photoconductor rotates past its respective developer roll, and toner is developed on the surface of each
photoconductor. The four separate color images are then transferred to the transfer belt on the ITU as it passes
under the photoconductors. After the image is transferred to the transfer belt, the photoconductors are cleaned
and recharged.
The transfer belt carries the four-colored image towards the transfer roll. Media is picked up from the tray and
carried to the transfer roll where the image is transferred from the transfer belt to the media. The timing of the
paper pick is determined by the speed of the transfer belt.
The media is carried to the fuser rollers where heat and pressure are applied to the page to permanently bond
the toner to the page. The fuser rollers push the media into the output bin. The transfer unit is cleaned and the
process begins again for the next page.
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Страница 14: ...xiv Service Manual 7541 03x ...
Страница 182: ...3 50 Service Manual 7541 03x ...
Страница 228: ...4 46 Service Manual 7541 03x 5 Remove the two screws C 6 Remove the two screws D ...
Страница 229: ...Repair information 4 47 7541 03x 7 Remove the one screw E 8 Remove the four screws F on top ...
Страница 230: ...4 48 Service Manual 7541 03x 9 Remove the two screws G on top 10 Remove the two screws H ...
Страница 231: ...Repair information 4 49 7541 03x 11 Remove one screw I 12 Remove the screw J ...
Страница 234: ...4 52 Service Manual 7541 03x 4 Remove the three screws B securing the bottom of power supply to the power supply cage ...
Страница 242: ...4 60 Service Manual 7541 03x 6 Remove the screw C from the lower left corner of the scanner power supply ...
Страница 263: ...Repair information 4 81 7541 03x 8 Push the fan cage back 9 Remove the two screws E in the upper right corner E ...
Страница 285: ...Repair information 4 103 7541 03x 4 Disconnect the fan cable B from the MDCONT engine board ...
Страница 300: ...4 118 Service Manual 7541 03x 5 Remove the screw C 6 Remove the screw D ...
Страница 301: ...Repair information 4 119 7541 03x 7 Remove the screw E ...
Страница 312: ...4 130 Service Manual 7541 03x 3 Remove the two screws A securing the motor frame to the ADF main feeder unit ...
Страница 342: ...4 160 Service Manual 7541 03x 4 Pull the two tabs B back to release the sensor from the mounting bracket ...
Страница 347: ...Repair information 4 165 7541 03x 4 Remove the hinge 5 Pull the inner top cover away from the ADF main feeder ...
Страница 351: ...Repair information 4 169 7541 03x 4 Lift the cover up and slide the tab on the cover out of the ADF assembly ...
Страница 358: ...4 176 Service Manual 7541 03x 6 Lift and pull the tray away from the printer ...
Страница 368: ...4 186 Service Manual 7541 03x 5 Take the MPF shaft out 6 Remove the MPF roll ...
Страница 392: ...5 4 Service Manual 7541 03x Rip Board connectors ...
Страница 398: ...5 10 Service Manual 7541 03x Printhead controller connectors ...
Страница 407: ...Locations 5 19 7541 03x Engine board connectors ...
Страница 426: ...5 38 Service Manual 7541 03x ...
Страница 428: ...6 2 Service Manual 7541 03x ...
Страница 430: ...7 2 Service Manual 7541 03x Assembly 1 Covers ...
Страница 432: ...7 4 Service Manual 7541 03x Assembly 2 Flatbed and ADF ...
Страница 434: ...7 6 Service Manual 7541 03x Assembly 3 Flatbed ...
Страница 436: ...7 8 Service Manual 7541 03x Assembly 4 ADF 1 ...
Страница 438: ...7 10 Service Manual 7541 03x Assembly 5 ADF 2 ...
Страница 440: ...7 12 Service Manual 7541 03x Assembly 6 Duplex components 1 ...
Страница 442: ...7 14 Service Manual 7541 03x Assembly 7 Duplex components 2 ...
Страница 444: ...7 16 Service Manual 7541 03x Assembly 8 Paper exit ...
Страница 446: ...7 18 Service Manual 7541 03x Assembly 9 Base 1 ...
Страница 448: ...7 20 Service Manual 7541 03x Assembly 10 Base 2 ...
Страница 450: ...7 22 Service Manual 7541 03x Assembly 11 Base 3 ...
Страница 452: ...7 24 Service Manual 7541 03x Assembly 12 Paper feed ...
Страница 454: ...7 26 Service Manual 7541 03x Assembly 13 Electrical 1 ...
Страница 456: ...7 28 Service Manual 7541 03x Assembly 14 Electrical 2 ...
Страница 458: ...7 30 Service Manual 7541 03x Assembly 15 Upper assembly ...
Страница 460: ...7 32 Service Manual 7541 03x Assembly 16 Printhead controller board cables ...
Страница 462: ...7 34 Service Manual 7541 03x Assembly 17 Paper trays ...
Страница 464: ...7 36 Service Manual 7541 03x Assembly 18 Fuser ...
Страница 466: ...7 38 Service Manual 7541 03x Assembly 19 550 sheet option feeder covers ...
Страница 468: ...7 40 Service Manual 7541 03x Assembly 20 550 sheet option feeder base ...
Страница 470: ...7 42 Service Manual 7541 03x Assembly 21 550 sheet option feeder paper feed ...
Страница 472: ...7 44 Service Manual 7541 03x Assembly 22 550 sheet option feeder tray ...
Страница 488: ...I 14 Service Manual 7541 03x ...