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SOLID-2SF-M

Guarding the delivery of sheet

fed offset printing machines

604058 - 201

5/04

t to change w

ithout pr

ior

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C O N N E C T I N G A N D O P E R A T I N G I N S T R U C T I O N S

O r i g i n a l I n s t r u c t i o n s

Содержание SOLID-2SF-M

Страница 1: ...ding the delivery of sheet fed offset printing machines 604058 2015 04 Subject to change without prior notice C O N N E C T I N G A N D O P E R A T I N G I N S T R U C T I O N S O r i g i n a l I n s t r u c t i o n s ...

Страница 2: ...tions manual must be stored carefully It must be available for the entire operating time of the optical safety device Notes regarding safety and warnings are marked by this symbol Notes regarding important pieces of information are marked by the symbol Leuze electronic GmbH Co KG is not liable for damage resulting from improper use of its equipment Familiarity with these instructions is an element...

Страница 3: ...splay elements 14 4 1 Transmitter status displays 14 4 2 Receiver status displays 15 4 2 1 7 Segment display 16 4 2 2 LED displays 16 5 Installation 17 5 1 Location of the AOPD 17 5 2 Calculating the safety distance 17 5 3 Minimum distance from reflective surfaces 18 5 4 Mechanical mounting 19 5 5 Mounting types 19 5 5 1 Standard mounting 19 5 5 2 Mounting with swiveling brackets 20 5 5 3 Side mou...

Страница 4: ...l input 28 8 1 5 Receiver transistor outputs 29 8 2 Dimensions weights 30 8 2 1 Multiple Light Beam Safety Devices 30 8 2 2 Mounting bracket dimensions 31 9 Order data 33 9 1 Scope of delivery 33 9 2 Order numbers 33 9 3 Accessories 33 10 Tests 35 10 1 Testing before initial operation 35 10 2 Regular tests 35 10 3 Daily testing with the test rod 36 10 4 Checklists 37 10 4 1 Checklist for access gu...

Страница 5: ...Contents Leuze electronic SOLID 2SF M 5 TNT 35 7 24V TNT 35 7 24V DEUTSCH ENGLISH FRANÇAIS ITALIANO ESPAÑOL NEDERLANDS ...

Страница 6: ...ment This is especially convenient when starting a unit up or performing diagnostics SOLID 2 SF has the appropriate number of beams via 2 4 SSDs enabling the definitive assignment of the interruption of individual beams Each SOLID 2 SF also has a dynamic SSD which transfers the result of the integrated cyclical testing to the control unit The devices of the SOLID 2 SF series are available with up ...

Страница 7: ...o refers to a course of action provides information about special attributes or describes set up procedures Symbols for SOLID 2 SF Transmitter SD2T General transmitter symbol Transmitter not active Transmitter active Symbols for SOLID 2 SF Receiver SD2R General Receiver symbol The Receiver s active protective field is not free outputs in OFF state The Receiver s active protective field is free out...

Страница 8: ...peration mode Contactor Monitoring EDM Also called External Device Monitoring monitors the positive guided normally closed contacts of downstream relays contactors or valves DoubleScan Two scans are made Beams must be interrupted in two consecutive scans before the Receiver switches OFF FS Factory setting S RS interlock Start restart interlock Scan All beams beginning with the synchronization beam...

Страница 9: ...bility directive 2004 108 EC Use of Work Equipment Directive 89 655 EEC supplemented by Directive 95 63 EC OSHA 1910 Subpart 0 Safety regulations Accident prevention regulations and safety rules Ordinance on Industrial Safety and Health and Labor Protection Act Device Safety Act Notice For safety related information you may also contact the local authorities e g industrial inspectorate employer s ...

Страница 10: ...d Manipulating the safety sensor also voids all warranty claims against the manufacturer of the safety sensor The safety sensor must be tested regularly by competent personnel The safety sensor must be exchanged after a maximum of 20 years Repairs or the exchange of parts subject to wear and tear do not extend the service life 2 2 1 Foreseeable misuse In principle the safety sensor is not suitable...

Страница 11: ... all imparted information must not lead to unsafe actions by users The manufacturer of the machine is responsible for safe machine construction safe implementation of the safety sensor imparting all relevant information to the operating company adhering to all regulations and directives for the safe starting up of the machine The company operating the machine is responsible for instructing the ope...

Страница 12: ...ective device and its width is determined by the distance selected between the Transmitter and Receiver within the permissible range The safety output consists of the 1 channel SSDs which provide the status of the corresponding beams SSD 1 shows the status of beam 1 SSD 2 the status of beam 2 SSD 3 the status of beam 3 and SSD 4 the status of beam 4 and the Dyn SSD output shared for all beams When...

Страница 13: ...ensure the optical protective devices do not affect each other Another possible way to suppress mutual influence is to switch one of the two protective devices from transmission channel 1 to 2 and therefore to differently formed pulse packages This solution should be considered when more than two optical protective devices must be arranged next to each other The change from transmission channel 1 ...

Страница 14: ...the Transmitter Table 4 1 Transmitter LED status displays a LED1 green red b LED2 green red Picture 4 1 Transmitter LED status displays a b Display Meaning LED1 green LED2 off Operating voltage present transmission channel 1 selected LED1 green LED2 green Operating voltage present transmission channel 2 selected LED1 green LED2 red Operating voltage present transmission channel 1 or transmission c...

Страница 15: ...F M 15 TNT 35 7 24V TNT 35 7 24V DEUTSCH ENGLISH FRANÇAIS ITALIANO ESPAÑOL NEDERLANDS 4 2 Receiver status displays LED1 and the 7 Segment display signal the operating states of the Receiver a LED1 green red Picture 4 2 Receiver status displays ...

Страница 16: ...ransmission channel TC1 or TC2 display 7 Segment display Meaning Temporary event displays 1 s per display E xx Display of locking status Malfunction which can be released by the user E xx Error code see Chapter 9 The display shows E 3 1st position and 0 2nd position alternating and then repeats this sequence F xx Locking status display device fault and an internal fault code Receiver must be repla...

Страница 17: ...he danger zone mm K Approach speed 1600 mm s T Total time of the delay in seconds i e the total of the response time of the protective device and the downstream control unit or safety interface and the machine s stopping time C Additional amount 850 mm Access height h Location of the AOPD for the access level s Beam 1 a Beam 2 b Beam 3 c h 1200 mm 300 mm If d n a 400 mm below h h 400 1200 mm h 150...

Страница 18: ...d All reflective surfaces and objects material containers cans etc must therefore be kept at a minimum distance a from the protective field The minimum distance a depends on the distance b between the Transmitter and the Receiver a Minimum distance b Protective field width c Reflective surface Picture 5 1 Minimum distances from reflective surfaces c b a 4 25 4 25 a Required distance from reflectiv...

Страница 19: ...nsmitter and Receiver so that they cannot be swiveled or moved Securing the Transmitter and Receiver so they cannot be moved or swiveled is especially important in the close area with a narrow protective field The safety distance between the protective field and the danger zone must be observed Make sure that access to the danger point danger zone is only possible through the protective field Addi...

Страница 20: ...ers can be ordered optionally They are not included with delivery The swivel range is 8 5 5 3 Side mounting Optionally mounting is possible with mounting brackets and sliding nuts on the side slot They are not included with delivery Picture 5 4 Swiveling bracket with shock absorber Picture 5 5 Mounting examples L mounting bracket and Z mounting bracket L mounting bracket Z mounting ...

Страница 21: ...y The protective device may only be connected to the machine after all of its safety functions have been entirely tested 6 1 M12 connection Transmitter and Receiver are equipped with M12 plugs The Transmitter is equipped with a 5 pin plug the Receiver has an 8 pin plug 6 1 1 Transmitter Table 6 1 Transmitter connection assignment The polarity of the power supply from Pin1 and Pin3 determines the s...

Страница 22: ...t must be wired accordingly see below In most cases however internal cyclical testing is sufficient For this purpose the Transmitter s test input must be permanently connected with 24V DC Internal cyclical testing To activate external testing connect Pin4 of the Transmitter permanently to 24V DC When using the internal cyclical testing the corresponding SSDs and the shared Dyn SSD must always be e...

Страница 23: ...6 1 3 Receiver Picture 6 2 SOLID 2SF external testing 24 V DC 6 12 ms 6 12 ms 24 V DC ca 19 ms ca 19 ms 24 V DC ca 19 ms ca 19 ms 24 V DC ca 19 ms ca 19 ms 24 V DC 8 150 ms Hochohmig oder 0 V Externes Testsignal SSD1 SSD2 SSD3 SSD4 1 white 2 brown 3 green 4 yellow 5 grey 6 pink 7 blue 8 black Picture 6 3 SD 2R 8 pin view of the pins ...

Страница 24: ...n SSD switching outputs Caution The safety output consists of the 1 channel SSDs which provide the status of the corresponding beams and the Dyn SSD output shared for all beams When no errors are present this delivers a symmetrical square wave signal with 300 ms pulse width This dynamic signal must be monitored by the downstream control unit If the Dyn SSD signal remains static the power driven ma...

Страница 25: ...agnostics The Receiver distinguishes between error codes E xx and fault codes F xx Only error messages E provide information about events or states that you can eliminate If the Receiver shows a fault code F it must be replaced Consequently only error codes E are shown in the table below LED display Measure to eliminate error LED1 is not lit Check 24V supply voltage and connecting cable replace Tr...

Страница 26: ... no longer present the machine or system can be started again E 06 Short circuit of an SSD against GND or cross connection between two SSDs or between SSD and Dyn SSD Eliminate cross connection E 07 Short circuit of an SSD against 24V DC or cross connection between two SSDs or between SSD and Dyn SSD Eliminate cross connection E 14 Power supply undervoltage Check replace power supply or load E 18 ...

Страница 27: ...Average probability of a failure to danger per hour PFHd For protective field heights up to 900 mm all resolutions For protective field heights up to 1800 mm all resolutions For protective field heights up to 2850 mm all resolutions 8 2 x 10 8 1 h 8 9 x 10 8 1 h On request Service life TM 20 years Safety category Type 2 in acc with EN IEC 61496 SIL 1 in acc with IEC 61508 Supply voltage Uv Transmi...

Страница 28: ...re cross section Transmitter Receiver 0 14 mm 0 14 mm Transmitter Class Wave length Pulse duration Pulse pause Power Light emitting diodes in acc with EN 60825 1 1994 A1 2002 A2001 1 950 nm 7 µs 3 1 ms 10µW Synchronization Optical between Transmitter and Receiver Test repetition time for integrated cyclical test 300 ms Safety class VDE 106 III Type of protection IP 65 Ambient temperature operation...

Страница 29: ...al Maximum Low switching voltage beam not interrupted Switching current Load capacity GND 15 VDC 35 mA 30nF Permissible wire resistance for load 50 Ω Permissible wire cross section Receiver 0 14 mm Permissible cable length between Receiver and load 100 m Auxiliary pulse width 40 µs Auxiliary pulse spacing Channel 1 Channel 2 6 5 ms 6 2 ms SSD restart time after beam interruption 100 ms SSD respons...

Страница 30: ...imensions weights 8 2 1 Multiple Light Beam Safety Devices 2 beam 3 beam 4 beam 126 min 170 max 400 29 175 25 63 216 5 11 30 8 34 6 8 126 126 216 5 11 175 25 min 170 max 400 min 190 max 420 63 29 30 8 30 830 8 34 6 379 25 126 216 5 11 175 25 min 170 max 400 min 190 max 420 300 16 25 29 124 2 30 8 30 8 34 6 ...

Страница 31: ...31 TNT 35 7 24V TNT 35 7 24V DEUTSCH ENGLISH FRANÇAIS ITALIANO ESPAÑOL NEDERLANDS 8 2 2 Mounting bracket dimensions Picture 8 1 Clamping bracket for C slot mounting 65 80 40 20 14 Picture 8 2 Option Swiveling mounting bracket with shock absorber ...

Страница 32: ...Technical data 32 SOLID 2SF M Leuze electronic DEUTSCH ENGLISH FRANÇAIS ITALIANO ESPAÑOL NEDERLANDS Picture 8 3 Option L mounting bracket Picture 8 4 Option Z mounting bracket ...

Страница 33: ...822282 SD2T 3 Transmitter 3 67822283 SD2R 3 5N Receiver 3 67822284 SD2T 4 Transmitter 4 67822285 SD2R 4 5N Receiver 4 Article no Article Name 424416 BT P40 Clamping bracket for C slot 429050 BT 360 360 mounting bracket for SOLID 2 429055 BT 360 SET 360 mounting set consisting of 2 BT 360 mounting brackets 429051 BT L L mounting bracket 429052 BT Z Z mounting bracket 429056 BT L bracket set Mountin...

Страница 34: ...nnecting cable shielded with M12 connection straight length 15 m 429076 CB M12 15000S 5WF Connecting cable shielded with M12 connection angled length 15 m Connecting cable 8 pin for Receiver 429080 CB M12 500S 8WF Connecting cable shielded with M12 connection angled length 0 5 m 429081 CB M12 5000S 8GF Connecting cable shielded with M12 connection straight length 5 m 429082 CB M12 5000S 8WF Connec...

Страница 35: ...n operated for some time and after major modifications or repairs if this could affect the safety of the machine Observe the specifications regarding the instructing of operating personnel by experienced technicians before work is started The machine owner is responsible for instructing personnel Leuze electronic offers a specialist service which performs the required testing and instruction tasks...

Страница 36: ...tiveness every day so as to ensure that the protection stays effective at every point of the protective field after a parameter or tool change Only use an appropriate test rod with 30 mm accessory and NEVER use your fingers hand or arm for checking the system The LED1 of the Receiver must be observed during the testing procedure If a beam is interrupted by the test rod this LED1 must change from g...

Страница 37: ...utes other than the protective field of the AOPD are the other access options suitably secured by other means Yes No Is the external condition of the protective device and the control devices fault free Yes No Are Transmitter and Receiver fixed against displacement turning after the alignment Yes No Are all connectors and connecting cables in fault free conditions Yes No Is the start restart butto...

Страница 38: ...2SF M Leuze electronic DEUTSCH ENGLISH FRANÇAIS ITALIANO ESPAÑOL NEDERLANDS 10 5 EC Declaration of Conformity You can also download this EC Declaration of Conformity from the Internet under http www leuze com solid 2 ...

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