Original operating instructions
CMS 700i Contour Measurement System
Страница 1: ...Original operating instructions CMS 700i Contour Measurement System...
Страница 2: ...ze electronic CMS 700i Contour Measurement System Page 2 2019 Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Deutschland Phone 49 7021 573 0 Fax 49 7021 573 199 http www leuze de info leuze...
Страница 3: ...hang suppression Width 16 4 3 4 Overhang suppression Height 16 4 3 5 Deformation detection 16 4 4 Minimum distance between two objects 17 4 5 Maximum conveying speed 17 4 6 Sample of a measurement wit...
Страница 4: ...39 7 4 Determining the correct height and width offset 39 7 4 1 Height offset 39 7 4 2 Width offset 41 8 System configuration via WebConfig 42 8 1 Setting IP address 42 8 2 Parameter setting 42 8 2 1...
Страница 5: ...Contour Measurement System Page 5 13 2 Scope of delivery 61 13 3 System components 62 13 4 Accessories mounting frames 62 13 5 Accessories cables 62 13 6 Accessories terminating resistor 62 14 EC Dec...
Страница 6: ...symbols signal words and symbols Pay attention to passages marked with this symbol Failure to observe the provided instructions could lead to personal injury or damage to equipment NOTICE Signal word...
Страница 7: ...ice is operated in a manner not complying with its intended use Leuze electronic GmbH Co KG is not liable for damages caused by improper use Read the original operating instructions before commissioni...
Страница 8: ...ly observe Electrical work may only be carried out by qualified electricians Certified electricians Electrical work must be carried out by a certified electrician Due to their technical training knowl...
Страница 9: ...IP The integration of peripheral devices such as scales barcode readers and cameras is possible The evaluation unit loops through the peripheral data unprocessed as part of its TCP IP protocol 3 2 De...
Страница 10: ...control cabinet LSC Box Index 1 Ground 2 Connector voltage supply 3 Ethernet connection M12 4 3x interface for light curtain CML730 1x interface for rotary encoder 5 2x M12 socket with 2 switching inp...
Страница 11: ...Figure 2 Display and control elements of the control cabinet LSC Box Index 1 LED1 2 LED2 3 LED3 4 Door lock 5 Main switch Display Color Condition Description LED1 White ON Power supply LED2 Green ON S...
Страница 12: ...ght curtains and 1 rotary encoder Measurement start Interruption of one beam of the height or width light curtain or trigger by an optional trigger Measurement stop No beams of width and height light...
Страница 13: ...values between 45 and 45 When the rotation angle of 45 is exceeded the assignment of length and width changes and the smaller value with alternate sign is sent out see Figure 4 Object length The objec...
Страница 14: ...corner points of the object from the overhang reduced object data and calculates the bulges between the corner points The determination of the bulges is called deformation detection Deformation detect...
Страница 15: ...bars represent the light curtains The grey arrows indicate the conveying direction Figure 6 Views to display the direction information 4 3 2 Overhang suppression Length If the width of the overhang A...
Страница 16: ...gure 8 Sketch of an overhang of an object in width direction 4 3 4 Overhang suppression Height If the width of the overhang A is smaller than the entered threshold value it is suppressed and not taken...
Страница 17: ...his case after the measurement the system outputs the status NOK and the length width and height of the smallest enveloping box including all projections of the object Figure 12 Object sample which sm...
Страница 18: ...plates of the height and width light curtains 2 Add both values and 3 Read off the conveyor speed in the following diagram for the appropriate sum Figure 13 Maximum conveying speed 1 0 1 2 1 4 1 6 1...
Страница 19: ...rement 1st beam interrupted 2 Measurement starts 3 Detection of object height and width triggered by length light curtain 4 Light curtain Width measurement No interrupted beam 5 Measurement stops 6 Ou...
Страница 20: ...pes The respective interface chapters provide specific connection diagrams 5 2 System with 3 light curtains NOTICE The following installation instructions must be observed The light curtains for heigh...
Страница 21: ...gths of more than 2000 mm use an additional mounting bracket in the middle of the light curtain The optical surfaces of transmitter and receiver must be parallel to and opposite one another The transm...
Страница 22: ...Leuze electronic CMS 700i Contour Measurement System Page 22 After installation you can connect the light curtain electrically see chapter 6 and put it into operation see chapter 7...
Страница 23: ...nment of the light curtain 5 2 3 Fastening via sliding blocks By default transmitter and receiver are delivered with two sliding blocks three sliding blocks for measurement field lengths of more than...
Страница 24: ...d be aligned parallel to each other The plane of the height and width light curtains should be perpendicular to the transport direction of the measurement objects A deviation significantly reduces the...
Страница 25: ...ht curtain can shine through 5 2 7 Positioning length measurement NOTICE Must be observed Transmitter and receiver must be aligned in one focus line The plane spanned by the light beams of the light c...
Страница 26: ...coder The clamping device on the friction wheel must be set so that the friction wheel can be easily moved with the conveyor belt Figure 18 Schematic system setup with 2 light curtains and 1 encoder f...
Страница 27: ...are available for the CMS 700i They offer plenty of space for mounting additional peripheral devices such as Barcode reader Cameras Trigger photoelectric sensor for the CMS 700i can be used optionally...
Страница 28: ...2 Width light curtain XS1400 Encoder connection Switching input switching output XS1600 Switching input with 2 switching pins 24 VDC GND XS1601 Switching input with 2 switching pins 24 VDC GND XS1602...
Страница 29: ...tion light curtains CAUTION DANGER OF DEATH BY ELECTRIC SHOCK Depending on the external wiring dangerous currents can occur at the outputs Ensure that the power supply connection is disconnected durin...
Страница 30: ...tion X1 according to its measured variable length width or height on the bottom side of the control cabinet LSC Box see Figure 20 6 4 Connection rotary encoder If the system has a rotary encoder for l...
Страница 31: ...08i The LSC Box must be connected to the higher level system via output XETH1 Figure 23 Socket XETH1 of the Ethernet TCP IP interface 6 6 Connection Profinet Version CMS 748i The Profinet connection o...
Страница 32: ...y can be found in the technical descriptions of the power components In practice the following measures have proven effective Properly ground the total system Screw mains filter frequency inverter etc...
Страница 33: ...loops 6 7 3 Grounding the light curtain housings NOTICE Must be observed Connect the transmitter housing and receiver housing of the light curtain to the protective conductor on the FE machine star po...
Страница 34: ...Leuze electronic CMS 700i Contour Measurement System Page 34 Figure 27 Grounding plan of the CMS 700i with 3 light curtains...
Страница 35: ...control cabinet with the supplied key and plug the supplied USB stick software dongle into the USB socket Figure 28 USB socket in control cabinet for software dongle If the control cabinet has to be r...
Страница 36: ...TICE Evaluation of Figure 29 Select your installation scenario from the table below Mark your installation scenario in color in the table below Depending on the existing installation situation the cou...
Страница 37: ...t curtains and 1 rotary encoder NOTICE Evaluation of Figure 30 Select your installation scenario from the table below The words light curtain are abbreviated as CML Depending on the existing installat...
Страница 38: ...e Sensitivity parameter must be adjusted via WebConfig see Chapter 8 2 1 The sensitivity of the CMS 700i is the reciprocal of the functional reserve of the CML 730i light curtains A technical explanat...
Страница 39: ...ivated Activated 7 3 3 Setting up the rotary encoder Make sure that the encoder is correctly installed and aligned see the package insert of the encoder The encoder does not require any special settin...
Страница 40: ...ct must be moved through the system The difference between the displayed and known height of the object must then be calculated The offset must be entered as a numerical value in millimeters in WebCon...
Страница 41: ...in and is 5mm NOTICE Determining the width offset Make sure that the transmitter and receiver of the wide light curtain are correctly aligned see chapter 5 2 6 Determine on which side of the width lig...
Страница 42: ...C box You will be taken directly to the WebConfig start page WebConfig is explained by the help texts displayed on the right 8 2 Parameter setting 8 2 1 Light curtain setting The following procedure i...
Страница 43: ...of the height light curtain must be entered The determination of the required distances in the measuring scene is described in chapter 7 4 1 Figure 35 Input field for height offset If the object heigh...
Страница 44: ...ance in the measuring scene is described in chapter 7 4 2 Enter the determined value in the field Offset in millimeters with a negative sign In order for the system to output the recorded distance the...
Страница 45: ...Leuze electronic CMS 700i Contour Measurement System Page 45...
Страница 46: ...nic CMS 700i Contour Measurement System Page 46 8 2 2 Setting for the evaluation of objects The functionality of the evaluation of measurement objects is described in chapter 4 3 8 2 3 Setting up the...
Страница 47: ...Leuze electronic CMS 700i Contour Measurement System Page 47 8 2 4 Setting up the Ethernet interface...
Страница 48: ...Leuze electronic CMS 700i Contour Measurement System Page 48 8 2 5 Setting up the device name of the CMS 700i 8 3 Visualization of process data via WebConfig...
Страница 49: ...BOOL TRUE System ready for next measurement 6 BOOL Reserved 7 Toggle Bit BOOL Toggle after each message sent 9 1 2 Last error code Information whether there is a system error displays the last regist...
Страница 50: ...00000 00000 000 035 000 ETX Output after next measurement STX 00005 00300 00395 00050 000 035 000 ETX 9 1 3 4 Clear error Command EC Command with default framing STX EC ETX Answer with default framin...
Страница 51: ...it 0 1 release Confirms and clears any errors warnings present in the system when the level changes from 0 to 1 Data reset 0 1 Bit 0 1 release Resets the result data module when the level changes from...
Страница 52: ...1 System ready for next measurement Reserved 0 6 Bit 0 1 Reserved Toggle bit 0 7 Bit 0 1 Toggle bit is toggled every 500 ms Error code 1 Byte 0 255 See chapter 9 3 New result 2 0 Bit 0 1 New result 1...
Страница 53: ...rupted 022 Length sensor cleaning Dirt on length sensor cleaning required 023 029 Reserved 030 Error width sensor General error width sensor 031 Communication error width sensor Communication to width...
Страница 54: ...ate A firmware update can only be performed by Leuze electronic customer service on site at the company headquarters or via remote maintenance connection For firmware updates contact your responsible...
Страница 55: ...rt circuit protected Transient protection Supply voltage 100 263 VAC Open circuit current 250mA Inputs outputs selectable None Output current max 100 mA per switching output channel Number of switchin...
Страница 56: ...size M12 Material Metal Number of pins 4 Pin assignment Pin1 TD Pin2 RD Pin3 TD Pin4 RD Connection 4 Designation of connection XS1300 Type of connection Connector Function Connection Length light curt...
Страница 57: ...Pin5 IO2 Pin6 IO3 Pin7 IO4 Pin8 GND Connection 7 Designation of connection XS1400 Type of connection Connector Function Connection rotary encoder Not in conjunction with length light curtain Thread si...
Страница 58: ...th 800 mm 29 mm x 35 4 mm x 875 mm Measurement length 960 mm 29 mm x 35 4 mm x 1035 mm Housing material Metal aluminum Lens cover material Plastic Net weight Measurement length 800 mm 1000g Measuremen...
Страница 59: ...ng color Grey Type of fastening Groove mounting mounting device BT 2P40 Rotary encoder length Resolution 100 ppt Housing size 58 mm Circumference measuring wheel 500 mm Local resolution 5 mm per pulse...
Страница 60: ...a m to 5 00 p m UTC 1 Friday 8 00 a m to 4 p m UTC 1 E Mail service detect leuze de Repair service and returns Procedure and internet form can be found at www leuze com repair Return address for repa...
Страница 61: ...asurement 1 4 Light curtain CML 730 for height measurement 1 5 Mounting kit for light curtain 6 6 Harting connector for voltage supply control cabinet LSC Box 1 7 Connection cable light curtain 3 8 Sy...
Страница 62: ...s 50142039 BT 712M MRSET Frame height 2000mm inner frame width 1200mm 50143669 BT 710M MRSET Frame height 2000mm inner frame width 1000mm 50143670 BT 708M MRSET Frame height 2000mm inner frame width 8...
Страница 63: ...Leuze electronic CMS 700i Contour Measurement System Page 63 Article no Type Description 50038539 TS 02 4 SA M12 M12 connector with int terminating resistor for BUS OUT...
Страница 64: ...nformity The described system has been developed and manufactured in accordance with the applicable European standards and directives The manufacturer of the product Leuze electronic GmbH Co KG in D 7...
