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TOOLS: TWO 3/4” WRENCHES

STEP 6a:

STEP 6b:

STEP 7:

STEP 9 (continued):

TOOLS: TWO 9/16” WRENCHES

TOOLS: ONE 3/4” ALLEN WRENCH

Attach trailer Jack

[N]

to the passenger side (curb

side) A-Frame tube

[F]

. [Fg 9]

Tighten nuts and bolts securely.

Apply the Trailer VIN Tag to the inside of the drivers

side frame tube. [Fg. 10]

VIN TAG/WARNING LABEL PROVIDED WITH MSO.

NOTE:

The bolt

installed on top of

the Frame tube

in Step 3 will be

removed and re-

inserted for this

step in order to

attached U-Tube

U1. [Fg. 13]

Note the three different syles of U-Tube supplied [Fg.

11]

Position all U-Tubes one the frame, U1 will be in the

front and U3 will be rear with the 6 A2’s in the middle.

Use the 4in Bolts to “pin” each U-tube to the frame

assembly along the drivers side of the trailer. This will

keep the U-tubes in place for the steps that follow.

[Fg. 12]

DRIVERS SIDE

[Fg. 9]

[Fg. 10]

[Fg. 12]

[Fg. 11]

QTY 1

QTY 6

QTY 1

U2 U3

[Fg. 13]

Содержание LittleGiant

Страница 1: ... have your Manufacturer Certificate of Origin MSO This statement is the trailer s birth certificate Motor vehicle law in most states require trailer registration the DMV gives you a license plate upon registration Contact your local DMV for any additional requirements in your jurisdiction Your trailer VIN tag is also included with your MSO and must be affixed to the driver side of your trailer s d...

Страница 2: ...H 2 FRAME TUBE I 2 C CHANNEL J1 1 SIDE PANEL PASSENGER S SIDE J2 1 SIDE PANEL DRIVER S SIDE K 2 FLOOR PANEL L 2 END GATE M 2 FENDER U1 1 U TUBE FRONT U2 6 U TUBE U3 1 U TUBE REAR N 1 TRAILER JACK O 2 LEVELER KIT 2 3 4 WRENCH 1 1 2 WRENCH 1 1 2 SOCKET WRENCH 1 FLAT HEAD SCREWDRIVER 1 POWER DRILL W PHILLIPS BIT 1 7 16 WRENCH CRIMPING TOOL A H H I K L M N O J1 U1 U2 U2 U2 U2 U2 U2 U3 J2 G D E F B C ...

Страница 3: ...l Light Driver Side 2 QTY Tail Light Bracket 1 QTY Wire Harness 6 QTY Zip Ties 2 QTY 1in Fender Washers LittleGiant Trailer Hardware Spec Ops Trailer Hardware STEP 19 HARDWARE 2 QTY 1 4 20 Hex Nut 2 QTY 3 16 x 1 Fender Washer 2 QTY 1 4 Nylock Nut STEP 20 LEVELER INSTALL 2 QTY Levler Jack 2 QTY 1 4 20 x 3 5 Bolt 2 QTY 1 4 20 x 2 Bolt 2 QTY 1 4 20 Nylock Nut 4 QTY Spacers Silver 8 QTY Flat Washer HA...

Страница 4: ... Fg 8 IMPORTANT Tighten each lug nut to 50 75 ft lbs torque At the front of each frame tube H install hardware as shown Attach frame angle G Fg 3 4 Attach coupler C and safety cables D Fg 6 7 Attach frame tubes H to axle A Fg 2 PREPARATION Place axle A on two jack stands Optional Recommended user supplied not included Unless otherwise noted for the following steps assembly fit all nuts and bolts m...

Страница 5: ...n top of the Frame tube in Step 3 will be removed and re inserted for this step in order to attached U Tube U1 Fg 13 Note the three different syles of U Tube supplied Fg 11 Position all U Tubes one the frame U1 will be in the front and U3 will be rear with the 6 A2 s in the middle Use the 4in Bolts to pin each U tube to the frame assembly along the drivers side of the trailer This will keep the U ...

Страница 6: ...floor panels K through the frame using six 4 bolts per side from Step 10 NOTE The 5 16 Bolts installed in Step 3 will need to be removed and then re inserted The Bolt holes at the corners on the floor at the rear of the trailer are not be secured until a later step NEXT Drive nine k lath screws each side of trailer to secure side panels J1 J2 to u tubes Fg 18 NEXT Drive twelve k lath screws along ...

Страница 7: ...re to match the wire colors Fg 29 Fg 21 Fg 25 Fg 27 Fg 28 Fg 29 TOOLS TWO 1 2 WRENCHES TOOLS POWER DRILL WITH PHILLIPS HEAD BIT TOOLS 5 16IN WRENCH U1 U3 STEP 16 Attach one tail light bracket on each side of the rear trailer Fg 26 Fg 26 TOOLS TWO 1 2 WRENCHES U3 STEP 14 15 At the rear of each frame tube H install end gate support hardware as shown Fg 24 Fg 24 TOOLS ONE 1 2 ALLEN WRENCH ONE 1 2 WRE...

Страница 8: ...r Attach each leveler jack O with nuts bolts spacers silver and washers as shown Fg 33 34 The Leveler Kit O is a supportive feature used to prevent tipping from occurring when stepping onto or loading the trailer while off the hitch The leveler jacks are spring loaded and swing between two notched positions To operate pull leg away from its notch and allow to swing to the other catch position To a...

Страница 9: ...oper tightness When using trailer for the first time check wheel lug nuts for proper tightness at 50 miles of travel Before every subsequent use and at 500 mile intervals during every trip check and tighten the tire lug nuts Always ensure wheel bolts are tight Torque to 50 75 ft lbs Check the tires for wear and the tire pressure for proper inflation 30 PSI Check the operation of all lights Replace...

Страница 10: ...r lubrication Repack if necessary Be sure to have a qualified technician re pack the hub assembly and handle other maintenance items To reduce friction between the coupler and hitch ball apply a layer of heavy weight grease over the hitch ball Lubrication of the coupler should be done periodically to stop corrosion and keep parts moving freely When servicing use only identical replacement parts On...

Страница 11: ...railer plug is operating properly connect the trailer plug to your vehicle Proceed to test each of the lights and power leads using your 12v light tester Bearing Inspection Replacement The bearings should be inspected any time the hub is removed from the axle or at intervals as outlined in the mainte nance schedule shown on page 8 of this manual The bearing cones should show no signs of excessive ...

Страница 12: ...performed and the units have been properly lubricated the following procedure should be used for reinstallation of the hubs 1 Place the lubricated unit onto the same spindle from which it was removed Make sure all of the components are reinstalled as they were removed 2 Place the flat washer onto the spindle followed by the bend leg washer followed by the castle nut 3 Finger tighten the castle nut...

Страница 13: ...nd stub axles must be mounted with the torsion arm and spindle trailing to the rear of the axle beam As Load is Applied to the Trailer the Torsion Arm Moves to Absorb the Shock Wheels and Tires Wheel Selection Wheels are a critical component of your running gear system When specifying or replacing your trailer wheels it is important that the wheels tires and axle are properly matched The following...

Страница 14: ...l fasteners after the first 50 miles and again at 500 mile intervals Check periodically thereafter to ensure that the proper torque values are maintained Wheels and Tires Inspection and Maintenance Wheels should be visually checked periodically for dents or cracks Whenever it is required to have a tire replaced on a rim the wheel needs to be checked for balance and distortion Tire Wear Diagnostic ...

Страница 15: ...should be taken 1 An RMA is required for any return of product for warranty work of defective components Contact Let s Go Aero for an RMA toll free 877 464 2376 toll 719 630 3800 or via email to support letsgoaero com Freight must be prepaid collect shipments will be refused Include your RMA number name return address phone number and a description of the problem A copy of the receipt including da...

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