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Maintenance/repair

Installation of a spring−applied brake

Adjusting the air gap

Lenze ¯ BA 33.0008 ¯ 5.0

1. Check air gap near the screws (10) using a feeler gauge and compare the values to

the data for "s

Lrated

" in the table,

49.

)

Note!

Do not insert feeler gauge further than 10 mm between the armature
plate (2) and stator (1)!

If "s

" (

49) is not within the tolerance, readjust the air gap.

8.4.3

Adjusting the air gap

}

Danger!

Disconnect voltage. The brake must be free of residual torque.

−

KL458−013−a

Fig. 5

Re−adjust air gap

Complete stator

10 Cheese head screw

Sleeve bolt

If the measured value "s

" is outside the tolerance of "s

Lrated

", set the dimension:

Содержание m500-P Series

Страница 1: ...ZCq ZCq Operating instructions EN AC motors m500 P m540 P m550 P 0 75 kW 55 kW Three phase AC motors l...

Страница 2: ...read these instructions before you start working Follow the safety instructions enclosed Note For safety rated built on accessories the manufacturer s operating instructions have to be observed 0Fig...

Страница 3: ...ical data 19 4 1 General data and operating conditions 19 5 Mechanical installation 20 5 1 Important notes 20 5 2 Preparation 21 5 3 Installation 22 5 4 Assembly of built on accessories 23 5 5 Spring...

Страница 4: ...the component parts 46 8 3 4 Checking the rotor thickness 47 8 3 5 Checking the air gap 47 8 3 6 Release voltage 48 8 3 7 Adjusting the air gap 48 8 3 8 Rotor replacement 49 8 4 Installation of a spr...

Страница 5: ...e phase AC motors Type Name m500 P m540 P m550 P Three phase AC motors squirrel cage induction motor Target group This documentation is directed at qualified skilled personnel according to IEC 60364 Q...

Страница 6: ...s Page reference Reference to another page with additional information For instance 16 see page 16 Documentation reference Reference to another documentation with additional information Example EDKxxx...

Страница 7: ...h dangerous electrical voltage Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken Danger Danger of personal injury through...

Страница 8: ...erated unless completely assembled must never be operated without the covers guards can depending on their degree of protection have live movable or rotating parts during or after operation Surfaces c...

Страница 9: ...er or falling down Standing beneath suspended loads is prohibited Risk of breakage The motors mounted to the gearbox are partly equipped with transport eyebolts that are solely intended for mounting d...

Страница 10: ...ion applies to are no household appliances but are exclusively intended as components for re utilisation for commercial use or professional use in terms of IEC EN 61000 3 2 They meet the requirements...

Страница 11: ...es Motor protection Installed thermal detectors are no full protection for the machine Installed overload protection does not prevent an overload under any conditions Installed brakes are no fail safe...

Страница 12: ...l 2 12 Lenze BA 33 0008 5 0 Fire protection Fire hazard Prevent contact with flammable substances 2 5 Disposal Sort individual parts according to their properties Dispose of them as specified by the c...

Страница 13: ...dentified by the motor name The technical documentation and nameplate show the motor code The table below shows a list of the motor names and the first eleven digits of the corresponding motor code m5...

Страница 14: ...540 P180 L4 M54AP180L04 m540 P200 M4 M54AP200M04 m540 P225 M4 M54AP225M04 m540 P225 L4 M54AP225L04 m540 P250 M4 M54AP250M04 m550 P Motor name Motor code m550 P80 M4 M55AP080M04 m550 P90 M4 M55AP090M04...

Страница 15: ...225 Overall length Very short K Abbr S Medium M Long L Very long V Number of poles 4 pole 04 Enclosure IP54 55 5 Cooling Self ventilation E Forced ventilation F No ventilation S Brake attachment No br...

Страница 16: ...s 0 2 pole resolver for three phase AC motors 1 Number of pole pairs for resolvers 2 3 4 Number of steps increments per revolution 32 128 512 1024 2048 Voltage Medium supply voltage 5V 8V 15V 24V Inte...

Страница 17: ...7 22 26 19 15 17 21 20 1 Geared motor with a directly mounted motor layout B with QR code L h cos j Hz kW r min V A 9 2 1 16 1 16 2 16 3 18 15 14 1 11 16 4 16 5 16 6 16 7 16 4 16 5 5 4 5 2 C86 14 3 1...

Страница 18: ...r specifications 14 14 1 Temperature class 14 14 2 Enclosure 14 14 3 Motor protection 15 Applicable conformities approvals and certificates 16 Rated data for various frequencies 16 16 1 Hz frequency 1...

Страница 19: ...ment CSA C390 10 Energy Efficiency Test Methods for Three Phase Induction Motors CCC GB Standard 12350 2009 Safety requirements of small power motors The applicable approvals for the product you have...

Страница 20: ...g of the motor to the gearbox and must not be used for the entire geared motor Only move the drive with means of transport or hoists that have sufficient load bearing capacity Ensure safe fixing Avoid...

Страница 21: ...ove dirt using standard cleaning solvents Stop Bearings or seals must not come into contact with the solvent material damages After a long storage period 1 year you have to check whether moisture has...

Страница 22: ...140 C are possible Protect against contact Note From the air inlet to other component parts a minimum distance of 10 of the outer diameter of the fan cover must be complied with Ensure an even surfac...

Страница 23: ...e motors Mount the transmission elements Shocks and impacts must be avoided They could destroy the motor For mounting always use the centre bore in the motor shaft as specified by DIN 332 DR M Toleran...

Страница 24: ...es the voltage drop must be checked due to increasing conductor resistance and compensated for by higher input voltage if necessary The following applies to Lenze system cables U UB 0 08 W m L IB U V...

Страница 25: ...hich must not exceed the limit value for emergency stops that depends on the operating frequency motor catalogue Lenze drive solutions formulas dimensioning and tables Q Jtot Dw2 MK MK ML Q J Friction...

Страница 26: ...ck the manual release only for service work The manual release must not be locked during operation otherwise the brake could be damaged Always secure the terminal block against loosening in every posi...

Страница 27: ...on the nameplate and the connection scheme in the terminal box The terminal box has to be free of foreign bodies dirt and humidity All unused cable entries and the box itself must be sealed against du...

Страница 28: ...112 132 160 180 200 225 CuZn 1 5 2 0 3 5 6 0 8 0 m500 P m550 P Nm 10 j M12 M16 M20 M25 M32 M40 M50 x 1 5 x 1 5 x 1 5 x 1 5 x 1 5 x 1 5 x 1 5 1 0 7 1 1 2 5 3 3 3 2 3 3 4 6 8 10 14 m540 P Nm Material M1...

Страница 29: ...0 3 0 5 0 7 0 9 1 1 MT m500 001 des Fig 1 Permissible voltage peaks for actuation on the frequency inverter IEC TS 60034 25 2007 corresponds to IVIC C B B 500 V m540 P Lenze standard A m500 P m550 P P...

Страница 30: ...Temperature monitoring Terminal strip terminal board Contact Meaning Note 1 TB1 Thermal contact TCO Max 250 V Max 1 6 A 1 TB2 1 TP1 PTC thermistor 1 TP2 1 R1 Thermal sensor KTY Observe polarity 1 R2...

Страница 31: ...4 5 6 Connection to N mains Brake connection Brake connection Switching contact DC switching BD1 1BD1 5 Brake DC operated DC connection BD2 1BD2 6 MS1 2S1 32 Brake microswitch release control Two way...

Страница 32: ...ro track inverse parameter channel RS485 B10 1 Shield housing Shield incremental encoder 1 The terminal is not assigned if insulation at N end shield of the motor has been selected 6 4 Plug connectors...

Страница 33: ...the System cables system manual must be observed 6 4 2 Power connections Power brake thermal sensor ICN 6 pole and 8 pole 6 pole external view of poles Contact Name Meaning M23 1 2 BD1 BA1 BD2 BA2 Br...

Страница 34: ...e U MT plug in connector 001 iso dms 4 1 3 A B C D PE PE conductor 3 W Power phase W 4 V Power phase V A B TB1 TP1 R1 TB2 TP2 R2 Thermal sensor TCO PTC KTY TCO PTC KTY C D BD1 BA 1 BD2 BA2 Switching c...

Страница 35: ...phase external view of poles Contact Name Meaning M17 PE PE conductor 1 4 2 5 6 3 1 2 U1 U2 AC fan 3 Not assigned 4 5 U U DC fan 6 Not assigned Three phase external view of poles Pin Standard descript...

Страница 36: ...igned 10 Shield Encoder housing shield 11 12 KTY KTY Thermal detector KTY Incremental encoder sin cos absolute value encoder Hiperface external view of poles Contact Name Meaning M23 1 B Track B SIN 2...

Страница 37: ...7 GNG Mass 8 UB Supply Further information is provided in the System cables system manual at www Lenze com Download Technical documentation Finding technical documentation Filter Type of contents Syst...

Страница 38: ...8 Lenze BA 33 0008 5 0 Terminal box Module Contact Name Meaning a 1 U1 Terminal board 2 V1 Terminal board 3 W1 Terminal board b Blind module c 1 KTY PTC TCO Thermal sensor 2 AC Brake 3 AC Brake 4 Swit...

Страница 39: ...n HAN 10E HAN GTM 007 iso HAN GTM 004 iso Terminal box Contact Name Meaning 1 U1 Terminal board 2 V1 3 W1 4 AC Holding brake 5 AC 6 W2 Terminal board 7 U2 8 V2 9 KTY PTC TCO Thermal sensor 10 KTY PTC...

Страница 40: ...ctive devices not even in a trial run Check the correct operation of the brake before commissioning motors with brakes 7 2 Before switching on Note Before switch on you must ensure that the motor star...

Страница 41: ...rrectly Have the protective devices against overheating temperature sensor evaluation been activated Is the inverter correctly parameterised for the motor Inverter operating instructions Are the elect...

Страница 42: ...ing status the surface temperature for motors can be up to 140 C For the protection against burn injuries provide protection against contact if necessary Observe cooling off times During operation car...

Страница 43: ...ore commissioning Seal bore holes with grease 8 2 Maintenance intervals Inspections If the machine is exposed to dirt clean the air channels regularly 8 2 1 Motor Only the bearings and shaft sealing r...

Страница 44: ...ntained failures production losses or damage to the system may occur Therefore a maintenance concept adapted to the particular operating conditions and brake loads must be defined for every applicatio...

Страница 45: ...plates and counter friction faces have an increased initial rate of wear Wear on spring applied brakes The used spring applied brakes have a low rate of wear and are designed for long maintenance int...

Страница 46: ...brake rotor and brake hub Armature plate bracket Armature plate cap screws and bolts are deflected Number of start stop cycles Level of braking torque Load changes and impacts due to reversal error du...

Страница 47: ...the motor must not run 1 Remove fan cover and cover ring if attached 2 Measure rotor thickness with calliper gauge If a friction plate is attached ensure a flanged edge at the outer diameter of the f...

Страница 48: ...sible 8 3 7 Adjusting the air gap Danger The brake must be free of residual torque Stop For the flange design please observe the following if the flange is mounted with additional screws Clearing hole...

Страница 49: ...etween the stator and the armature plate is calculated as follows Distance rotor thickness sLrated height of head sLrated 49 10 Evenly remove the sleeve bolts until the calculated distance is reached...

Страница 50: ...y hand Fig 3 Stop Please note the following for the version brake with shaft sealing ring in torque adjustment ring 2 Lightly lubricate the lip of the shaft seal with grease 3 When assembling the stat...

Страница 51: ...9 Note Do not insert feeler gauge further than 10 mm between the armature plate 2 and stator 1 If sL 49 is not within the tolerance readjust the air gap 8 4 3 Adjusting the air gap Danger Disconnect v...

Страница 52: ...visible 2 Align pitch circle and fastening bore hole thread 8 4 5 Assembly of the flange 15 6 6 1 KL458 008 a Fig 7 Flange mounting 6 Flange 15 End shield 6 1 Set of screws 1 Hold the flange 6 against...

Страница 53: ...1 2 1 5 6 13 27 13 10 KL458 010 a KL458 007 a Fig 8 Cover ring mounting 1 Complete stator 10 Cheese head screw 15 End shield 2 Armature plate 27 Friction plate 6 Flange 13 Cover ring 1 Insert the cab...

Страница 54: ...essage on the inverter Check encoder cable Brake does not release Check electrical connection 27 Check air gap brake documentation Check continuity of magnetic coil Drive blocks Check components for e...

Страница 55: ...or IE3 3 Year of manufacture 4 Name or trademark official registration number and manufacturer s place of establishment 5 Model number of the product 6 Number of poles of the motor 7 Rated output pow...

Страница 56: ...0AP 132M04 M55AP 132L04 M50AP 132L04 M55AP 160M04 M50AP 160M04 M55AP 160L04 M50AP 160L04 M55AP 180M04 M50AP 180M04 M55AP 180L04 M50AP 180L04 M55AP 180V04 M50AP 180V04 M55AP 200M04 M50AP 200M04 M55AP 2...

Страница 57: ...90M04 M54AP 090L04 M55AP 100M04 M54AP 100L04 M54AP 112M04 M54AP 132M04 M54AP 132L04 M54AP 160M04 M54AP 160L04 M54AP 180M04 M54AP 180L04 M54AP 200M04 M5AP 225M04 M54AP 225L04 M54AP 250M04 6 Number of p...

Страница 58: ...3 Hameln Breslauer Stra e 3 32699 Extertal GERMANY HR Lemgo B 6478 49 5154 82 0 49 5154 82 2800 lenze lenze com www lenze com Lenze Service GmbH Breslauer Stra e 3 D 32699 Extertal Germany 00800024468...

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