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Page 7

NOTE - 

During abnormal conditions such as low supply 

voltage or low outdoor temperatures and the low fire pres

-

sure switch does not close, the combustion air inducer will 

switch to high fire. After a 15 second pre-purge the high 

fire pressure switch will close and the unit will begin op

-

eration  on  high  fire. After  10  to  20  seconds  of  high  fire 

operation the unit will switch to low fire.

After the 15-second pre-purge period, the SureLight ig-

nitor warms up for 20 seconds after which the gas valve 

opens  for  a  4-second  trial  for  ignition. The  ignitor  ener

-

gizes  during  the  trial  until  flame  is  sensed.  If  ignition  is 

not proved during the 4-second period, the control will try 

four more times with an inter purge and warm-up time be-

tween trials of 35 seconds. After a total of five trials for 

ignition (including the initial trial), the control goes into 

Watchguard-Flame Failure mode. After a 60-minute reset 

period, the control will begin the ignition sequence again.

Two Stage Operation / Thermostat Selection DIP 

Switch

The control can be utilized in two modes: SINGLE-STAGE 

thermostat  or  TWO-STAGE  thermostat.  The  thermostat 

selection is made using a DIP switch and must be posi-

tioned for the particular application. DIP switch 1, labeled 

T”STAT HEAT STAGE is factory-set in the OFF position for 

use with a two-stage thermostat. Move the DIP switch to 

ON for use with a single stage thermostat.
While in the single-stage thermostat mode, the burners 

will always fire on first-stage heat. The combustion air in

-

ducer will operate on low speed and indoor blower will 

operate on low heat speed. The unit will switch to second 

stage heat after a “recognition period”. DIP switch 2, la

-

beled SECOND STAGE DELAY, is factory set in the OFF 

position for a 7 minute recognition period. The switch can 

be moved to the ON position for a 12 minute recognition 

period, after which time the unit will switch to secondstage 

heat.
While in the two-stage thermostat mode (two DIP switch 

setting) the burners will fire on first-stage heat. The com

-

bustion air inducer will operate on low speed and indoor 

blower will operate on low heat speed. The unit will switch 

to second-stage heat on call from the indoor thermostat. 

If there is a simultaneous call for first and second stage 

heat, the unit will fire an first stage heat and switch to sec

-

ond  stage  heat  after  30  seconds  of  operation.  See  Se

-

quence of Operation flow charts in the back of this manual 

for more detail.

TABLE 1

 

SureLight

®

 Control 5 Pin Terminal Designation

PIN#

Function

1

Ignitor

2

Combustion Air Inducer High 

Speed

3

Combustion Air Inducer Low 

Speed

4

Combustuion Air Inducer 

Neutral

5

Ignitor Neutral

TABLE 2

 

SureLight

® 

Control 12 Pin Terminal Designation

PIN#

Function

1

Gas Valve High Fire

2

Second Stage Prove Switch

3

Rollout In

4

Ground

5

24V Hot

6

Primary Limit In

7

Gas Valve Low Stage

8

Gas Valve Common

9

24V Neutral

10

Ground

11

Rollout Switch Out

12

1st Stage Prove Switch

TABLE 3

 

SureLight

®

 Control 6 Pin Terminal Designation

PIN#

Function

1

Data Input From Motor

2

Common

3

Not Used

4

Data Output To Motor

5

5 Volt Bias Supply

6

Not Used

Содержание SL280DF060NV36B

Страница 1: ...es of 60 000 to 80 000 Btuh and cooling applications up to 5 tons Refer to Engineering Handbook for proper sizing SL280DFNV model units are equipped with a communi cating enabled SureLight two stage v...

Страница 2: ...otection 15 15 Shipping Data lbs 1 package 123 145 NOTE Filters and provisions for mounting are not furnished and must be field provided 1 Annual Fuel Utilization Efficiency based on DOE test procedur...

Страница 3: ...minimum 380 cfm Lennox Smart Zoning System Applications Minimum blower speed is 380 cfm SL280DF060NV36B BLOWER MOTOR WATTS COOLING 1 Cooling Speed DIP Switch Settings Motor Watts Various External Stat...

Страница 4: ...1380 1575 1575 1800 2000 2270 Factory Default 990 1110 1250 1440 1400 1600 1820 2050 890 995 1135 1300 1270 1435 1635 1855 1 Cooling and heating speeds are based on a combination of DIP switch settin...

Страница 5: ...Control box Flue chase Internal flue pipe assembly Blower assembly Blower assembly Heat exchanger assembly Air fuel intake assembly Gas valve Combustion air inducer Access panel Parts Arrangement FIG...

Страница 6: ...noperable simply replace entire control Can cause injury or death Unsafe operation will result if repair is attempted 4 Integrated Control A92 Units are equipped with the communicating enabled Sure Li...

Страница 7: ...ners will always fire on first stage heat The combustion air in ducer will operate on low speed and indoor blower will operate on low heat speed The unit will switch to second stage heat after a recog...

Страница 8: ...ST STAGE T STAT R CLASS 2 VOLTAGE TO THERMOSTAT G MANUAL FAN FROM T STAT C THERMOSTAT SIGNAL GROUND CONNECTED TO TRANSFORMER GRD TR CHASIS GROUND GRD Y1 THERMOSTAT 1ST STAGE COOL SIGNAL Y2 THERMOSTAT...

Страница 9: ...OFF OPTION B OFF 82 100 OFF OPTION C OFF 100 100 OFF OPTION D OFF 100 OFF DEFAULT 10 10 HIGH SPEED MEDIUM HIGH SPEED MEDIUM LOW SPEED LOW SPEED 7 PROTECTIVE PLASTIC FILM ON DIP SWITCHES MAY BE REMOVED...

Страница 10: ...the flame signal mode The integrated control will display the flame current on 7 segment LED in in micro amps uA Flame signal mode is exited after any of the follow ing Power is reset Pressing and hol...

Страница 11: ...ect Alarm clears 5 seconds after fault recovered E111 Low line voltage Reverse line power voltage wiring System resumes normal operation 5 seconds after fault recovered E112 Ground not detected System...

Страница 12: ...ture will be set as installed and that could be seen in About screen In normal operation after control recognizes sensors alarm will be sent if valid temperature reading is lost To get rid of setting...

Страница 13: ...tion and restriction Resumes normal operation after fault is cleared E227 Low pressure switch open during trial for ignition or run mode Check pressure inches w c of low pressure switch closing on hea...

Страница 14: ...hour soft lockout Clears when calibration has finished successfully E290 Ignitor circuit fault Failed ignitor or triggering cir cuitry Measure resistance of hot surface ignitor Replace if open or not...

Страница 15: ...tween R O on integrated control with non communicating outdoor unit Dual fuel module required for heat pump application Configuration link R to O needs to be restored Replace link or hard wire Applica...

Страница 16: ...tory set in the OFF position which provides a 7 minute delay before second stage heat is initiated If the switch is toggled to the ON position it will provide a 12 minute delay before second stage hea...

Страница 17: ...nutes mo tor runs at 100 until demand is satisfied Once demand is met motor ramps down to stop OFF OFF 82 CFM 100 CFM COMPRESSOR DEMAND 7 1 2 MIN Ramping Option C Motor runs at 100 until demand is sat...

Страница 18: ...integrated control W915 must be cut if two stage cooling will be used If the Y1 to Y2 link is not cut the outdoor unit will operate in second stage cooling only TABLE 12 OPERATING SEQUENCE SL280DFV N...

Страница 19: ...allowing the room space to maintain a cooler room thermostat setpoint ROOM THERMOSTAT CALLS FOR FIRST AND SECOND STAGE COOLING BASIC MODE only active on a Y1 thermostat demand Normal Operation 1 On O...

Страница 20: ...sor which monitors varying conditions inside the motor such as motor workload BLOWER MOTOR COMPONENTS STATOR WINDINGS BEARING ROTOR FIGURE 7 The controller uses sensing devices to sense what posi tion...

Страница 21: ...ximately 5 minutes to discharge when the dis connect is opened For this reason it is necessary to wait at least 5 minutes after turning off power to the unit before attempting to service motor Power C...

Страница 22: ...Line Voltage Connector J49 4 Pin Control Connector J48 5 Pin J49 4 Pin FIGURE 8 BLOWER B3 HARNESS CONNECTORS MOTOR with INTEGRATED CONTROLLER SHAFT P49 4 Pin P48 5 Pin P48 5 Pin P49 4 Pin J48 Connecto...

Страница 23: ...Measure the resistance between each of the three motor leads 3 pin plug and the unpainted part of the end shield If the winding resistance to ground is 100k ohms re place the motor and control module...

Страница 24: ...et and outlet pressure taps are located on the valve A regulator adjustment screw is located on the valve 4 Thermal Switch The auto reset switch is located on the front of the in take air elbow The sw...

Страница 25: ...e 25 HEATING COMPONENTS Air Gas Plenum Burner Gasket Orifice Housing Gas Valve Air Orifice Sensor Ignitor Gas Orifice Thermal Switch location Intake Air Screen Intake Air Elbow Coupling O Ring FIGURE...

Страница 26: ...then then there is a problem with the wiring between the jack plug and control If the reading is not correct the issue is the ignitor Meter set to ohms Test 3 Insert meter probes into the terminals 1...

Страница 27: ...f the combustion air inducer is not operating or if the flue becomes obstructed On heat demand first or second stage the switch senses that the combustion air inducer is operating It closes a circuit...

Страница 28: ...gas line Turning Off Gas To Unit 1 Set thermostat to lowest setting 2 Turn off all electrical power to unit if service is to be performed 3 Remove access panel 4 Move switch on valve to OFF Do not fo...

Страница 29: ...r measurements have been taken E Proper Gas Flow Approximate Furnace should operate at least 5 minutes before check ing gas flow Determine time in seconds for two revolu tions of gas through the meter...

Страница 30: ...ws corresponding steps with the steps below 1 Turn off the electrical power and gas supply to the furnace 2 Remove the air hose fitting from the brass fitting on the air inlet screen 3 Use a 5 16 nut...

Страница 31: ...compare to TABLE 21 The maximum carbon monoxide reading should not exceed 100 ppm TABLE 21 Firing Rate CO2 For Natural CO2 For LP High Fire 6 0 7 8 7 5 9 9 Low Fire H High Altitude Units may be instal...

Страница 32: ...signal Pressure Signal pressure within range Replace gas valve Check the following 1 Vent air intake pipe restriction 2 Plugged air inlet screen 3 Signal hoses to gas valve for kinks loose fit or plug...

Страница 33: ...TEMPERATURE RISE Supply Duct Temperature Return Duct Temperature _ Temperature Rise FIGURE 22 C External Static Pressure 1 Tap locations shown in FIGURE 23 2 Punch a 1 4 diameter hole in supply and re...

Страница 34: ...ir inducer and clean if necessary 8 Evaluate the heat exchanger integrity by inspecting the heat exchanger per the AHRI heat exchanger inspection procedure This procedure can be viewed at www ahrinet...

Страница 35: ...ally inspect inside the burner for any blockage caused by foreign matter Remove any blockage FIGURE 25 shows burner detail Replace gasket between burner plate and air fuel plenum then re install burne...

Страница 36: ...age 36 Flue chase Internal flue pipe assembly Gas valve Combustion air inducer Heat Exchanger and Burner Air Fuel Plenum Burner Re install screws per the numbered sequence shown Gasket Gasket FIGURE 2...

Страница 37: ...ontacts The control also checks for S102 high heat and S128 low heat prove switch normally open contacts Once self check is complete and all safety switches are operational heat call can continue NOTE...

Страница 38: ...is satisfied the gas valve is de energized and the field selected indoor blower off delay begins The combustion air inducer begins a 5 second post purge period 9 When the combustion air post purge pe...

Страница 39: ...STAGE OPERATION Communicating Integrated Control Communicating Thermostat Outdoor Unit nace air handler control and four wires between the outdoor unit and the furnace air handler control When a ther...

Страница 40: ...W Gh Gs Cf HVAC EQUIP DEHUMIDIFIER CONTROL HVAC EQUIPMENT DH 24V IN JUMPER COMMUNICATING ENABLED FURNACE COMMUNICATING ENABLED FURNACE ICOMMUNICATING THERMOSTAT CONVENTIONAL NON COMMUNICATING SYSTEM C...

Страница 41: ...NOX COMMUNICATING THERMOSTAT OR DAMPER CONTROL MODULE CONVENTIONAL TERMINALS FLOAT SWITCH LENNOX COMMUNICATING INDOOR UNIT CONVENTIONAL OUTDOOR UNIT 1 OR 2 STAGE LENNOX COMMUNICATING FURNACE EL296V SL...

Страница 42: ...NOT CUT ANY ON BOARD LINKS S1 T STAT FURNACE TERM STRIP OUTDOOR UNIT 1 Heat 2 Cool NOTE Use DIP switch 2 to set second stage heat ON delay OFF 7 minutes ON 12 minutes ON CUT ON BOARD LINK W915 2 STAG...

Страница 43: ...TAGE COMPR S1 T STAT FURNACE TERM STRIP OUTDOOR UNIT 2 Heat 2 Cool with t stat with humidity control OFF CUT ON BOARD LINK W915 2 STAGE COMPR CUT ON BOARD LINK W914 DEHUM OR HARMONY S1 T STAT FURNACE...

Страница 44: ...ARD LINK W951 HEAT PUMP T STAT FURNACE TERM STRIP HEAT PUMP 67M41 Y H L Y2 D B L Y2 T T outdoor sensor Dual Fuel Two Stage Heat Pump ComfortSense thermostat w bilities Capable of 2 stage gas heat cont...

Страница 45: ...LINK W914 DEHUM OR HARMONY T STAT FURNACE TERM STRIP HEAT PUMP 67M41 Y H L Y2 D B L Y2 T T outdoor sensor Dual Fuel Two Stage Heat Pump ComfortSense thermostat w bilities Capable of 2 stage gas heat m...

Страница 46: ...for 10 second period During that period press and hold push button for 5 seconds Integrated control will store code in memory and will automatically exit Program Unit Capacity Size Mode and reset If s...

Страница 47: ...S H S I OFF NO INDUCER OFF AFTER POST PURGE HARD LOCKOUT ERROR CODE FLASHES YES YES YES 1 2 1 LOW PRESSURE SWITCH OPENS 1 2 HARD LOCKOUT REQUIRES THERMOSTAT RESET OR CYCLING OF POWER TO RESET THE LOCK...

Страница 48: ...FOR 1ST REQUEST FOR 2ND STAGE HEAT YES CALL FOR HEAT SATISFIED INDUCER SWITCHED TO HIGH SPEED SINGLE STAGE THERMOSTAT 2 STAGE THERMOSTAT NO INDUCER SWITCHED TO LOW SPEED 5 MINUTE DELAY ERROR CODE FLA...

Страница 49: ...AGE CALL FOR HEAT SATISFIED NO YES DE ENERGIZE 2ND STAGE GAS VALVE INDUCER SPEED SWITCHED TO LOW SPEED 1 2 3 1ST STAGE HEAT 1ST STAGE CALL FOR HEAT SATISFIED NO YES GAS VALVE DE ENERGIZED INDUCER OFF...

Страница 50: ...PROFILES THE SPECIFIC PROFILE IS SELECTED USING THE 1 1 2 2 1 1 1 2 2 DE ENERGIZE 1ST STAGE COOLING CONTACTOR COMPRESSOR FAN 2ND STAGE COOLING REQUEST STILL ACTIVE COOLING REQUEST STILL ACTIVE CALL F...

Страница 51: ...FOR HEAT RECEIVED REQUEST FOR COOLING RECEIVED GO TO CALL FOR 1ST STAGE HEAT YES GO TO CALL FOR COOLING 1 1 1 4 YES NO CALL FOR FAN INDOOR BLOWER ON CONTINUOUS FAN SPEED MAINTAIN INDOOR BLOWER AT CON...

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