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Page 7

4- Lift front edge of the drain pan (to clear bottom drain

plug) and slide drain pan out of unit. See figure 6.

FIGURE 6

DRAIN PAN

5- Make sure the cap over the unit bottom drain hole is

secure.

6- Rotate the drain pan until the downward slope is

toward the back of the unit. Slide the drain pan back
into the unit. Be careful not to dislodge the cap over
the bottom drain hole.

7- From the back side of the unit, pull the drain pan

coupling through the rear condensate opening.

8- Replace the condensate drain mullion and reinstall

eight screws.

9- Reinstall access doors.

Bottom Drain Connection

1- Remove heat access door. See figure 5.

2- Remove filter access door.

3- Remove eight screws holding condensate drain

mullion and remove mullion.

4- Lift front edge of the drain pan (to clear bottom drain

plug) and slide drain pan out of unit. See figure 6.

5- Turn the drain pan upside down and drill a pilot hole

through the bottom of the drain pan in the center of
the coupling. See figure 7.

6- From the inside of the pan, use a Vari-Bit

®

 bit to

enlarge the hole to 7/8”. Do not damage coupling
threads.

7- Remove the cap over the unit bottom drain hole.

8- Slide the drain pan back into the unit.

9- From the back side of the unit, pull the drain pan

coupling through the rear condensate opening.

10- From the front side of the unit, move the drain pan

until the bottom coupling settles into the unit bottom
drain opening. Once in place, check to make sure the
coupling is still positioned through the rear
condensate drain hole.

11- Use a field-provided 1” plug to seal side drain

connection.

12- Replace the condensate drain mullion and reinstall

eight screws.

13- Reinstall access doors.

FIGURE 7

BOTTOM CONDENSATE DRAIN

DRILL A PILOT

HOLE IN CENTER

OF COUPLING

After drilling the pilot

hole, drill a 7/8” hole from

the inside of the pan.

CAUTION: Be careful not to

damage the coupling threads

when drilling the hole.

Connect Gas Piping (Gas Units) 

Before connecting field-provided piping, check with gas
company or authorities having jurisdiction for local code
requirements. When installing gas supply piping, length
of run from gas meter must be considered in determining
pipe size for 0.5” w.c. (.12kPa) maximum pressure drop.
Do not use supply pipe smaller than unit gas connection.
For natural gas units, operating pressure at the unit gas
connection must be a minimum of 4.7” w.c. (1.19kPa)
and a maximum of 10.5” (2.60kPa) w.c. For LP/propane
gas units, operating pressure at the unit gas connection
must be a minimum of 11” w.c. (2.74kPa) and a maximum
of 13.0” w.c. (3.23kPa).

When making piping connections a drip leg should be
installed on vertical pipe runs to serve as a trap for
sediment or condensate. A 1/8” N.P.T. plugged tap is
located on gas valve for test gauge connection. Refer to
Heating Start-Up section for tap location. Install a ground
joint union between the gas control manifold and the main
manual shut-off valve. See figure 8 for gas supply piping
entering outside the unit. Figure 9 shows bottom gas entry
piping through the curb. Figure 10 shows bottom gas
entry piping through the unit.

Compounds used on threaded joints of gas piping shall be
resistant to the action of liquified petroleum gases.

Содержание KCA092

Страница 1: ...Rigging Unit For Lifting Page 5 Condensate Drains Page 6 Connect Gas Piping Page 7 Pressure Test Gas Piping Page 8 INSTALLATION INSTRUCTIONS KGA KCA092 KGA KCA102 KGA KCA120 KGA KCA150 7 5 Ton 8 5 To...

Страница 2: ...NING 24 610 5 5 8 143 6 1 8 6 1 8 156 6 5 8 168 28 711 27 686 20 508 BOTTOM CONDENSATE 101 1 4 2572 BOTTOM SUPPLY AIR OPENING 34 7 8 886 BASE 7 178 7 178 BOTTOM POWER ENTRY 5 1 2 140 Dia SIDE VIEW LIF...

Страница 3: ...BURNERS COMBUSTION AIR INDUCER DISCONNECT CIRCUIT BREAKER FACTORY OR FIELD INSTALLED OPTION BLOWER INVERTER OPTIONAL KCA092 102 120 150 PARTS ARRANGEMENT EVAPORATOR COIL CONDENSER FANS CONDENSER COIL...

Страница 4: ...efore performing any maintenance or servicing operations on the unit Follow lighting instructions attached to unit when putting unit back into operation and after service or maintenance NOTICE Roof Da...

Страница 5: ...ep in mind when using the building frame or supports are 1 The base is fully enclosed and insulated so an enclosed frame is not required 2 The frames or supports must be constructed with non combustib...

Страница 6: ...r grade however a tee should be fitted to the trap to direct condensate downward The condensate line must be vented Check local codes concerning condensate disposal Refer to pages 2 and 3 for condensa...

Страница 7: ...densate drain hole 11 Use a field provided 1 plug to seal side drain connection 12 Replace the condensate drain mullion and reinstall eight screws 13 Reinstall access doors FIGURE 7 BOTTOM CONDENSATE...

Страница 8: ...OMMET 4 NIPPLE 10 NIPPLE 7 NIPPLE ALTERNATE KNOCKOUTS Pressure Test Gas Piping Gas Units When pressure testing gas lines the gas valve must be disconnected and isolated Gas valves can be damaged if su...

Страница 9: ...2 in control box for gas units or units equipped with electric heat Route power to F4 on cooling only units no electric heat Route power to S48 disconnect switch when the option is factory installed S...

Страница 10: ...tion pressure must drop discharge pressure must rise and blower rotation must match rotation marking 3 Disconnect all remote electrical power supplies 4 Reverse any two field installed wires connected...

Страница 11: ...rements must be made with a dry indoor coil Run blower without a cooling demand Measure the indoor blower shaft RPM Air filters must be in place when measurements are taken 2 With all access panels in...

Страница 12: ...e mounting base to the frame FIGURE 15 PULLEY ALIGNMENT BELT BLOWER PULLEY MOTOR PULLEY NOT ALIGNED ALIGNED F Check Belt Tension Overtensioning belts shortens belt and bearing life Check belt tension...

Страница 13: ...9 1179 2 15 1230 2 40 2000 615 0 07 657 0 05 702 0 10 748 0 36 797 0 72 846 1 05 892 1 30 933 1 45 977 1 55 1049 1 75 1124 2 00 1181 2 23 1234 2 47 2250 624 0 09 664 0 07 707 0 14 753 0 50 800 0 84 84...

Страница 14: ...1124 1 82 1166 1 95 2000 493 0 29 561 0 47 629 0 64 700 0 77 768 0 9 832 1 02 892 1 17 946 1 33 995 1 49 1041 1 66 1085 1 81 1126 1 97 1167 2 12 2250 507 0 37 574 0 56 643 0 72 712 0 86 779 0 99 842 1...

Страница 15: ...2 09 1197 2 42 2500 615 0 19 655 0 15 699 0 20 747 0 55 797 0 89 851 1 20 906 1 44 959 1 58 1009 1 68 1059 1 83 1108 2 01 1158 2 26 1206 2 52 2750 626 0 23 666 0 19 709 0 37 755 0 71 805 1 03 858 1 32...

Страница 16: ...92 1057 2 10 1105 2 29 1154 2 47 1206 2 68 3000 564 0 66 626 0 84 692 1 01 759 1 16 819 1 32 874 1 49 924 1 68 971 1 88 1017 2 08 1063 2 26 1110 2 44 1158 2 63 1208 2 83 3250 585 0 79 648 0 98 714 1 1...

Страница 17: ...0 24 0 22 0 16 0 37 0 47 0 22 0 32 0 06 0 11 5500 0 25 0 23 0 18 0 44 0 54 0 25 0 34 0 07 0 12 5750 0 27 0 25 0 19 0 49 0 59 0 31 0 45 0 07 0 12 6000 0 29 0 27 0 20 0 54 0 64 0 33 0 52 0 08 0 13 Page...

Страница 18: ...mizer An increased cooling demand Y2 will energize compressor 1 and both condenser fans When outdoor air is not acceptable unit will operate as though no economizer is installed 3 Units contain two re...

Страница 19: ...emperature when adjusting charge Note that suction pressure can change as charge is adjusted 7 Example KG KC 092S Circuit 1 At 95 F outdoor ambient and a measured suction pressure of 130psig the targe...

Страница 20: ...95 125 337 128 383 131 434 133 489 132 269 136 307 141 350 145 396 149 447 151 502 148 285 152 322 157 367 161 413 166 465 170 518 Circuit 2 111 249 114 288 117 331 119 377 121 428 124 482 118 254 122...

Страница 21: ...3 352 125 398 128 454 132 516 130 290 135 328 139 369 143 420 147 474 150 537 148 319 151 354 155 398 160 440 166 508 170 567 Circuit 2 108 258 109 298 107 340 117 394 120 447 123 506 116 265 119 305...

Страница 22: ...3 344 125 391 128 441 131 495 131 276 135 315 139 358 142 405 145 457 148 514 148 293 152 332 156 375 160 424 164 476 168 533 Circuit 2 109 249 112 287 115 328 118 375 120 425 123 481 115 255 119 294...

Страница 23: ...3 319 125 369 127 426 130 497 136 240 139 278 142 320 145 369 147 422 150 483 157 248 159 284 163 325 166 373 168 424 171 482 Circuit 2 112 232 115 269 117 313 118 371 120 441 122 523 119 237 122 273...

Страница 24: ...124 317 126 365 128 417 130 476 139 241 142 279 144 321 147 367 148 420 151 476 156 251 160 287 164 328 168 374 171 424 175 480 Circuit 2 113 233 116 273 118 317 120 371 122 439 125 530 122 233 124 27...

Страница 25: ...0 130 100 110 120 130 140 150 160 170 180 Liquid Temperature F 120H Charging Curves Circuit 1 Circuit 2 Outdoor Temperature F C Compressor Controls See unit wiring diagram to determine which controls...

Страница 26: ...n the gas control knob Never use tools If the knob will not push in or turn by hand do not try to repair it call a qualified service technician Force or attempted repair may result in a fire or explos...

Страница 27: ...inducer starts immediately 2 Combustion air pressure switch proves inducer operation After a 30 second pre purge power is allowed to ignition control Switch is factory set and requires no adjustment 3...

Страница 28: ...on the VFD control board to HI 3 Rotate the high speed potentiometer on the VFD control board to set the high speed minimum damper position 4 Measure the intake air CFM If the CFM is lower than the d...

Страница 29: ...easure the voltage between the end terminals on the H2 header If 24VDC is present replace the LVC2 board If no voltage is read troubleshoot the VFD 8 When LVC2 24VAC thermostat blower G input and 24VD...

Страница 30: ...t for use in Canada B Lubrication All motors are lubricated at the factory No further lubrication is required FIGURE 22 REMOVE FILTERS PULL TO REMOVE FILTERS C Burners Gas Units Periodically examine b...

Страница 31: ...ck flame D Combustion Air Inducer Gas Units A combustion air proving switch checks combustion air inducer operation before allowing power to the gas controller Gas controller will not operate if induc...

Страница 32: ...described in section D 2 Remove flue box cover Clean with a wire brush as required 3 Clean tubes with a wire brush 4 Reassemble the unit The flue box cover gasket and combustion air inducer gasket sh...

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