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Page 10

FIGURE 12

24 VOLT FIELD WIRING WITH ELECTRONIC AND

ELECTRO-MECHANICAL THERMOSTATS

NOT ALL TERMINALS

ARE FOUND ON ALL

THERMOSTATS

Note - On electro-mechanical thermo­
stats set anticipator at 0.1 amps.

Jumper terminals R and
OC when thermostat has
no night setback terminals
on units equipped with an
economizer.

A2 THERMOSTAT

TB1

IMPORTANT-Terminal connections at the wall plate or
subbase must be made securely. Loose control wire
connections may allow unit to operate but not with proper
response to room demand.

Unit Power-Up 

A-General

1- Make sure that unit is installed in accordance with the

installation instructions and applicable codes.

2- Inspect all electrical wiring, both field‐ and

factory‐installed, for loose connections. Tighten as
required.

3- Check to ensure that refrigerant lines do not rub

against the cabinet or against other refrigerant lines.

4- Check voltage at main unit power connection.

Voltage must be within range listed on nameplate. If
not, consult power company and have voltage
condition corrected before starting unit.

5- Make sure filters are in place before start‐up.

6- Make sure there is no heating, cooling, or blower

demand from thermostat. Apply power to unit.

Blower Operation and Adjustments 

A-Three Scroll Compressor Voltage Phasing

Three phase scroll compressors must be phased

sequentially to ensure correct compressor and blower

rotation and operation. Compressor and blower are

wired in phase at the factory. Power wires are

color-coded as follows: line 1-red, line 2-yellow, line

3-blue.

1- Observe suction and discharge pressures and

blower rotation on unit start-up.

If pressure differential is not observed or blower rotation is
not correct:

2- Suction pressure must drop, discharge pressure

must rise, and blower rotation must match rotation
marking.

3- Disconnect all remote electrical power supplies.

4- Reverse any two field-installed wires connected to

the line side of K3, TB2 or F4. Do not reverse wires
at blower contactor or compressors.

5- Make sure the connections are tight.

Discharge and suction pressures should operate at
their normal start‐up ranges.

Supply Air Inverter Units 

- Units are equipped with a

phase monitor located in the control compartment. The
phase monitor will detect the phasing of incoming
power. If the incoming power is out of phase or if any of
the three phases are lost, the indicating LED on the
phase monitor will turn red and the unit will not start. In
normal operation with correct incoming power phasing,
the LED will be green.

B-Blower Operation

Initiate blower demand at thermostat according to

instructions provided with thermostat. Unit will cycle on

thermostat demand. The following steps apply to

applications using a typical electro-mechanical

thermostat.

1- Blower operation is manually set at the thermostat

subbase fan switch. With fan switch in 

ON

 position,

blowers will operate continuously.

2- With fan switch in 

AUTO

 position, the blowers will

cycle with demand. Blowers and entire unit will be off
when system switch is in 

OFF

 position.

C-Blower Access

The blower assembly is secured to a sliding frame which

allows the blower motor to be pulled out of the unit. See

figure 13.

1- Loosen the reusable wire tie which secures the

blower wiring to the blower motor mounting plate.

2- Remove and retain screws on either side of sliding

frame. Pull frame toward outside of unit.

3- Slide frame back into original position when finished

servicing. Reattach the blower wiring in the previous
location on the blower motor base using the wire tie.

4- Replace retained screws on either side of the sliding

frame.

Содержание KCA092

Страница 1: ...Rigging Unit For Lifting Page 5 Condensate Drains Page 6 Connect Gas Piping Page 7 Pressure Test Gas Piping Page 8 INSTALLATION INSTRUCTIONS KGA KCA092 KGA KCA102 KGA KCA120 KGA KCA150 7 5 Ton 8 5 To...

Страница 2: ...NING 24 610 5 5 8 143 6 1 8 6 1 8 156 6 5 8 168 28 711 27 686 20 508 BOTTOM CONDENSATE 101 1 4 2572 BOTTOM SUPPLY AIR OPENING 34 7 8 886 BASE 7 178 7 178 BOTTOM POWER ENTRY 5 1 2 140 Dia SIDE VIEW LIF...

Страница 3: ...BURNERS COMBUSTION AIR INDUCER DISCONNECT CIRCUIT BREAKER FACTORY OR FIELD INSTALLED OPTION BLOWER INVERTER OPTIONAL KCA092 102 120 150 PARTS ARRANGEMENT EVAPORATOR COIL CONDENSER FANS CONDENSER COIL...

Страница 4: ...efore performing any maintenance or servicing operations on the unit Follow lighting instructions attached to unit when putting unit back into operation and after service or maintenance NOTICE Roof Da...

Страница 5: ...ep in mind when using the building frame or supports are 1 The base is fully enclosed and insulated so an enclosed frame is not required 2 The frames or supports must be constructed with non combustib...

Страница 6: ...r grade however a tee should be fitted to the trap to direct condensate downward The condensate line must be vented Check local codes concerning condensate disposal Refer to pages 2 and 3 for condensa...

Страница 7: ...densate drain hole 11 Use a field provided 1 plug to seal side drain connection 12 Replace the condensate drain mullion and reinstall eight screws 13 Reinstall access doors FIGURE 7 BOTTOM CONDENSATE...

Страница 8: ...OMMET 4 NIPPLE 10 NIPPLE 7 NIPPLE ALTERNATE KNOCKOUTS Pressure Test Gas Piping Gas Units When pressure testing gas lines the gas valve must be disconnected and isolated Gas valves can be damaged if su...

Страница 9: ...2 in control box for gas units or units equipped with electric heat Route power to F4 on cooling only units no electric heat Route power to S48 disconnect switch when the option is factory installed S...

Страница 10: ...tion pressure must drop discharge pressure must rise and blower rotation must match rotation marking 3 Disconnect all remote electrical power supplies 4 Reverse any two field installed wires connected...

Страница 11: ...rements must be made with a dry indoor coil Run blower without a cooling demand Measure the indoor blower shaft RPM Air filters must be in place when measurements are taken 2 With all access panels in...

Страница 12: ...e mounting base to the frame FIGURE 15 PULLEY ALIGNMENT BELT BLOWER PULLEY MOTOR PULLEY NOT ALIGNED ALIGNED F Check Belt Tension Overtensioning belts shortens belt and bearing life Check belt tension...

Страница 13: ...9 1179 2 15 1230 2 40 2000 615 0 07 657 0 05 702 0 10 748 0 36 797 0 72 846 1 05 892 1 30 933 1 45 977 1 55 1049 1 75 1124 2 00 1181 2 23 1234 2 47 2250 624 0 09 664 0 07 707 0 14 753 0 50 800 0 84 84...

Страница 14: ...1124 1 82 1166 1 95 2000 493 0 29 561 0 47 629 0 64 700 0 77 768 0 9 832 1 02 892 1 17 946 1 33 995 1 49 1041 1 66 1085 1 81 1126 1 97 1167 2 12 2250 507 0 37 574 0 56 643 0 72 712 0 86 779 0 99 842 1...

Страница 15: ...2 09 1197 2 42 2500 615 0 19 655 0 15 699 0 20 747 0 55 797 0 89 851 1 20 906 1 44 959 1 58 1009 1 68 1059 1 83 1108 2 01 1158 2 26 1206 2 52 2750 626 0 23 666 0 19 709 0 37 755 0 71 805 1 03 858 1 32...

Страница 16: ...92 1057 2 10 1105 2 29 1154 2 47 1206 2 68 3000 564 0 66 626 0 84 692 1 01 759 1 16 819 1 32 874 1 49 924 1 68 971 1 88 1017 2 08 1063 2 26 1110 2 44 1158 2 63 1208 2 83 3250 585 0 79 648 0 98 714 1 1...

Страница 17: ...0 24 0 22 0 16 0 37 0 47 0 22 0 32 0 06 0 11 5500 0 25 0 23 0 18 0 44 0 54 0 25 0 34 0 07 0 12 5750 0 27 0 25 0 19 0 49 0 59 0 31 0 45 0 07 0 12 6000 0 29 0 27 0 20 0 54 0 64 0 33 0 52 0 08 0 13 Page...

Страница 18: ...mizer An increased cooling demand Y2 will energize compressor 1 and both condenser fans When outdoor air is not acceptable unit will operate as though no economizer is installed 3 Units contain two re...

Страница 19: ...emperature when adjusting charge Note that suction pressure can change as charge is adjusted 7 Example KG KC 092S Circuit 1 At 95 F outdoor ambient and a measured suction pressure of 130psig the targe...

Страница 20: ...95 125 337 128 383 131 434 133 489 132 269 136 307 141 350 145 396 149 447 151 502 148 285 152 322 157 367 161 413 166 465 170 518 Circuit 2 111 249 114 288 117 331 119 377 121 428 124 482 118 254 122...

Страница 21: ...3 352 125 398 128 454 132 516 130 290 135 328 139 369 143 420 147 474 150 537 148 319 151 354 155 398 160 440 166 508 170 567 Circuit 2 108 258 109 298 107 340 117 394 120 447 123 506 116 265 119 305...

Страница 22: ...3 344 125 391 128 441 131 495 131 276 135 315 139 358 142 405 145 457 148 514 148 293 152 332 156 375 160 424 164 476 168 533 Circuit 2 109 249 112 287 115 328 118 375 120 425 123 481 115 255 119 294...

Страница 23: ...3 319 125 369 127 426 130 497 136 240 139 278 142 320 145 369 147 422 150 483 157 248 159 284 163 325 166 373 168 424 171 482 Circuit 2 112 232 115 269 117 313 118 371 120 441 122 523 119 237 122 273...

Страница 24: ...124 317 126 365 128 417 130 476 139 241 142 279 144 321 147 367 148 420 151 476 156 251 160 287 164 328 168 374 171 424 175 480 Circuit 2 113 233 116 273 118 317 120 371 122 439 125 530 122 233 124 27...

Страница 25: ...0 130 100 110 120 130 140 150 160 170 180 Liquid Temperature F 120H Charging Curves Circuit 1 Circuit 2 Outdoor Temperature F C Compressor Controls See unit wiring diagram to determine which controls...

Страница 26: ...n the gas control knob Never use tools If the knob will not push in or turn by hand do not try to repair it call a qualified service technician Force or attempted repair may result in a fire or explos...

Страница 27: ...inducer starts immediately 2 Combustion air pressure switch proves inducer operation After a 30 second pre purge power is allowed to ignition control Switch is factory set and requires no adjustment 3...

Страница 28: ...on the VFD control board to HI 3 Rotate the high speed potentiometer on the VFD control board to set the high speed minimum damper position 4 Measure the intake air CFM If the CFM is lower than the d...

Страница 29: ...easure the voltage between the end terminals on the H2 header If 24VDC is present replace the LVC2 board If no voltage is read troubleshoot the VFD 8 When LVC2 24VAC thermostat blower G input and 24VD...

Страница 30: ...t for use in Canada B Lubrication All motors are lubricated at the factory No further lubrication is required FIGURE 22 REMOVE FILTERS PULL TO REMOVE FILTERS C Burners Gas Units Periodically examine b...

Страница 31: ...ck flame D Combustion Air Inducer Gas Units A combustion air proving switch checks combustion air inducer operation before allowing power to the gas controller Gas controller will not operate if induc...

Страница 32: ...described in section D 2 Remove flue box cover Clean with a wire brush as required 3 Clean tubes with a wire brush 4 Reassemble the unit The flue box cover gasket and combustion air inducer gasket sh...

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