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Page 27

5- Turn gas valve switch to 

OFF

. See figure 18. On

Honeywell VR8305Q gas valves, turn the knob on the
gas valve clockwise 

 to 

“OFF”

. Do not force. See

figure 19.

6- Wait five (5) minutes to clear out any gas. If you then

smell gas, 

STOP!

 Immediately call your

gas supplier from a neighbor's phone. Follow the gas
supplier's instructions. If you do not smell gas, go to
the next step.

7- Turn gas valve switch to 

ON

. See figure 18. On

Honeywell VR8305Q gas valves, turn the knob on the
gas valve counterclockwise 

 to 

“ON”

. Do not

force. See figure 19.

8- Close or replace the heat section access panel.

9- Turn on all electrical power to appliance.

10- Set thermostat to desired setting.

11- The ignition sequence will start.

12- If the appliance does not light the first time (gas line

not fully purged), it will attempt up to two more
ignitions before locking out.

13- If lockout occurs, repeat steps 1 through 10.

14- If the appliance will not operate, follow the

instructions “Turning Off Gas to Appliance” and call
your service technician or gas supplier.

Turning Off Gas to Unit

1- If using an electromechanical thermostat, set to the

lowest setting.

2- Before performing any service, turn off all electrical

power to the appliance.

3- Open or remove the heat section access panel.

4- Turn gas valve switch to 

OFF

. On Honeywell

VR8305Q gas valves, turn the knob on the gas valve
clockwise 

 to 

“OFF”

. Do not force.

5- Close or replace the heat section access panel.

 

WARNING

Danger of explosion. Can cause injury or
death. Do not attempt to light manually.
Unit has a direct spark ignition system.

Heating Operation and Adjustments 

(Gas Units)

A-Heating Sequence of Operation

1- On a heating demand the combustion air inducer

starts immediately.

2- Combustion air pressure switch proves inducer

operation. After a 30-second pre-purge, power is
allowed to ignition control. Switch is factory set and
requires no adjustment.

3- Spark ignitor energizes and gas valve solenoid opens.

4- Spark ignites gas, ignition sensor proves the flame

and combustion continues.

5- If flame is not detected after first ignition trial, ignition

control will repeat steps 3 and 4 two more times
before locking out the gas valve.

6- For troubleshooting purposes, an ignition attempt

after lock out may be re-established manually. Move
thermostat to “OFF” and return thermostat switch to
“HEAT” position.

B-Ignition Control Diagnostic LED's

TABLE 11

IGNITION CONTROL HEARTBEAT LED STATUS

LED

Flashes

Indicates

Slow

Normal operation. No call for heat.

Fast

Normal operation. Call for heat.

Steady Off

Internal control fault OR no power to
control OR Gas Valve Relay Fault.

Steady On

Control internal failure.

2

Lockout. Failed to detect or sustain flame.

3

Prove switch open or closed or rollout
switch open.

4

Limit switch is open and/or limit has
opened three times.

5

Flame sensed but gas valve solenoid
not energized.

C-Limit Controls

Limit controls are factory-set and are not adjustable. The
primary limit is located on the blower deck to the right of
blower assembly.

D-Heating Adjustment

Main burners are factory-set and do not require
adjustment.

The following manifold pressures are listed on the gas valve.

Natural Gas Units - Low Fire - 1.6” w.c. 

(not adjustable)

Natural Gas Units - High Fire - 3.7” w.c.
LP Gas Units - Low Fire - 5.5” w.c.

 (not adjustable)

LP Gas Units - High Fire - 10.5” w.c.

Electric Heat Start-Up (KCA Units) 

Optional electric heat will stage on and cycle with
thermostat demand. Number of stages of electric heat will
vary depending on electric heat assembly. See electric
heat wiring diagram on unit for sequence of operation.

Содержание KCA092

Страница 1: ...Rigging Unit For Lifting Page 5 Condensate Drains Page 6 Connect Gas Piping Page 7 Pressure Test Gas Piping Page 8 INSTALLATION INSTRUCTIONS KGA KCA092 KGA KCA102 KGA KCA120 KGA KCA150 7 5 Ton 8 5 To...

Страница 2: ...NING 24 610 5 5 8 143 6 1 8 6 1 8 156 6 5 8 168 28 711 27 686 20 508 BOTTOM CONDENSATE 101 1 4 2572 BOTTOM SUPPLY AIR OPENING 34 7 8 886 BASE 7 178 7 178 BOTTOM POWER ENTRY 5 1 2 140 Dia SIDE VIEW LIF...

Страница 3: ...BURNERS COMBUSTION AIR INDUCER DISCONNECT CIRCUIT BREAKER FACTORY OR FIELD INSTALLED OPTION BLOWER INVERTER OPTIONAL KCA092 102 120 150 PARTS ARRANGEMENT EVAPORATOR COIL CONDENSER FANS CONDENSER COIL...

Страница 4: ...efore performing any maintenance or servicing operations on the unit Follow lighting instructions attached to unit when putting unit back into operation and after service or maintenance NOTICE Roof Da...

Страница 5: ...ep in mind when using the building frame or supports are 1 The base is fully enclosed and insulated so an enclosed frame is not required 2 The frames or supports must be constructed with non combustib...

Страница 6: ...r grade however a tee should be fitted to the trap to direct condensate downward The condensate line must be vented Check local codes concerning condensate disposal Refer to pages 2 and 3 for condensa...

Страница 7: ...densate drain hole 11 Use a field provided 1 plug to seal side drain connection 12 Replace the condensate drain mullion and reinstall eight screws 13 Reinstall access doors FIGURE 7 BOTTOM CONDENSATE...

Страница 8: ...OMMET 4 NIPPLE 10 NIPPLE 7 NIPPLE ALTERNATE KNOCKOUTS Pressure Test Gas Piping Gas Units When pressure testing gas lines the gas valve must be disconnected and isolated Gas valves can be damaged if su...

Страница 9: ...2 in control box for gas units or units equipped with electric heat Route power to F4 on cooling only units no electric heat Route power to S48 disconnect switch when the option is factory installed S...

Страница 10: ...tion pressure must drop discharge pressure must rise and blower rotation must match rotation marking 3 Disconnect all remote electrical power supplies 4 Reverse any two field installed wires connected...

Страница 11: ...rements must be made with a dry indoor coil Run blower without a cooling demand Measure the indoor blower shaft RPM Air filters must be in place when measurements are taken 2 With all access panels in...

Страница 12: ...e mounting base to the frame FIGURE 15 PULLEY ALIGNMENT BELT BLOWER PULLEY MOTOR PULLEY NOT ALIGNED ALIGNED F Check Belt Tension Overtensioning belts shortens belt and bearing life Check belt tension...

Страница 13: ...9 1179 2 15 1230 2 40 2000 615 0 07 657 0 05 702 0 10 748 0 36 797 0 72 846 1 05 892 1 30 933 1 45 977 1 55 1049 1 75 1124 2 00 1181 2 23 1234 2 47 2250 624 0 09 664 0 07 707 0 14 753 0 50 800 0 84 84...

Страница 14: ...1124 1 82 1166 1 95 2000 493 0 29 561 0 47 629 0 64 700 0 77 768 0 9 832 1 02 892 1 17 946 1 33 995 1 49 1041 1 66 1085 1 81 1126 1 97 1167 2 12 2250 507 0 37 574 0 56 643 0 72 712 0 86 779 0 99 842 1...

Страница 15: ...2 09 1197 2 42 2500 615 0 19 655 0 15 699 0 20 747 0 55 797 0 89 851 1 20 906 1 44 959 1 58 1009 1 68 1059 1 83 1108 2 01 1158 2 26 1206 2 52 2750 626 0 23 666 0 19 709 0 37 755 0 71 805 1 03 858 1 32...

Страница 16: ...92 1057 2 10 1105 2 29 1154 2 47 1206 2 68 3000 564 0 66 626 0 84 692 1 01 759 1 16 819 1 32 874 1 49 924 1 68 971 1 88 1017 2 08 1063 2 26 1110 2 44 1158 2 63 1208 2 83 3250 585 0 79 648 0 98 714 1 1...

Страница 17: ...0 24 0 22 0 16 0 37 0 47 0 22 0 32 0 06 0 11 5500 0 25 0 23 0 18 0 44 0 54 0 25 0 34 0 07 0 12 5750 0 27 0 25 0 19 0 49 0 59 0 31 0 45 0 07 0 12 6000 0 29 0 27 0 20 0 54 0 64 0 33 0 52 0 08 0 13 Page...

Страница 18: ...mizer An increased cooling demand Y2 will energize compressor 1 and both condenser fans When outdoor air is not acceptable unit will operate as though no economizer is installed 3 Units contain two re...

Страница 19: ...emperature when adjusting charge Note that suction pressure can change as charge is adjusted 7 Example KG KC 092S Circuit 1 At 95 F outdoor ambient and a measured suction pressure of 130psig the targe...

Страница 20: ...95 125 337 128 383 131 434 133 489 132 269 136 307 141 350 145 396 149 447 151 502 148 285 152 322 157 367 161 413 166 465 170 518 Circuit 2 111 249 114 288 117 331 119 377 121 428 124 482 118 254 122...

Страница 21: ...3 352 125 398 128 454 132 516 130 290 135 328 139 369 143 420 147 474 150 537 148 319 151 354 155 398 160 440 166 508 170 567 Circuit 2 108 258 109 298 107 340 117 394 120 447 123 506 116 265 119 305...

Страница 22: ...3 344 125 391 128 441 131 495 131 276 135 315 139 358 142 405 145 457 148 514 148 293 152 332 156 375 160 424 164 476 168 533 Circuit 2 109 249 112 287 115 328 118 375 120 425 123 481 115 255 119 294...

Страница 23: ...3 319 125 369 127 426 130 497 136 240 139 278 142 320 145 369 147 422 150 483 157 248 159 284 163 325 166 373 168 424 171 482 Circuit 2 112 232 115 269 117 313 118 371 120 441 122 523 119 237 122 273...

Страница 24: ...124 317 126 365 128 417 130 476 139 241 142 279 144 321 147 367 148 420 151 476 156 251 160 287 164 328 168 374 171 424 175 480 Circuit 2 113 233 116 273 118 317 120 371 122 439 125 530 122 233 124 27...

Страница 25: ...0 130 100 110 120 130 140 150 160 170 180 Liquid Temperature F 120H Charging Curves Circuit 1 Circuit 2 Outdoor Temperature F C Compressor Controls See unit wiring diagram to determine which controls...

Страница 26: ...n the gas control knob Never use tools If the knob will not push in or turn by hand do not try to repair it call a qualified service technician Force or attempted repair may result in a fire or explos...

Страница 27: ...inducer starts immediately 2 Combustion air pressure switch proves inducer operation After a 30 second pre purge power is allowed to ignition control Switch is factory set and requires no adjustment 3...

Страница 28: ...on the VFD control board to HI 3 Rotate the high speed potentiometer on the VFD control board to set the high speed minimum damper position 4 Measure the intake air CFM If the CFM is lower than the d...

Страница 29: ...easure the voltage between the end terminals on the H2 header If 24VDC is present replace the LVC2 board If no voltage is read troubleshoot the VFD 8 When LVC2 24VAC thermostat blower G input and 24VD...

Страница 30: ...t for use in Canada B Lubrication All motors are lubricated at the factory No further lubrication is required FIGURE 22 REMOVE FILTERS PULL TO REMOVE FILTERS C Burners Gas Units Periodically examine b...

Страница 31: ...ck flame D Combustion Air Inducer Gas Units A combustion air proving switch checks combustion air inducer operation before allowing power to the gas controller Gas controller will not operate if induc...

Страница 32: ...described in section D 2 Remove flue box cover Clean with a wire brush as required 3 Clean tubes with a wire brush 4 Reassemble the unit The flue box cover gasket and combustion air inducer gasket sh...

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