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Typical Unit Parts Arrangement

COMPRESSOR

LIQUID LINE SERVICE VALVE

SUCTION LINE SERVICE VALVE

OUTDOOR 

COIL

HIGH PRESSURE

SWITCH

FIGURE 1. Typical Plumbing Arrangement 

Operating Gauge Set and Service Valves

TORQUE REQUIREMENTS

When servicing or repairing HVAC components, ensure 

the fasteners are appropriately tightened. Table 1 provides 

torque values for fasteners.

 IMPORTANT

Only  use Allen  wrenches  of  sufficient  hardness  (50Rc 

-  Rockwell  Harness  Scale  minimum).  Fully  insert  the 

wrench into the valve stem recess.

Service  valve  stems  are  factory-torqued  (from  9  ft-lbs 

for small valves, to 25 ft-lbs for large valves) to prevent 

refrigerant loss during shipping and handling. Using an 

Allen wrench rated at less than 50Rc risks rounding 

or breaking off the wrench, or stripping the valve stem 

recess.

See the Lennox Service and Application Notes #C-08-1 

for further details and information.

 IMPORTANT

To prevent stripping of the various caps used, the 

appropriately  sized  wrench  should  be  used  and  fitted 

snugly over the cap before tightening.

TABLE 1. Torque Requirements

Parts

Recommended Torque

Service valve cap

8 ft.- lb.

11 NM

Sheet metal screws

16 ft.- lb.

2 NM

Machine screws #10

28 ft.- lb.

3 NM

Compressor bolts

90 in.- lb.

10 NM

Gauge port seal cap

8 ft.- lb.

11 NM

USING MANIFOLD GAUGE SET 

When checking the system charge, only use a manifold 

gauge set that features low loss anti-blow back fittings. 

Manifold gauge set used with HFC-410A refrigerant sys-

tems must be capable of handling the higher system oper-

ating pressures. The gauges should be rated for use with 

pressures of 0 - 800 psig on the high side and a low side 

of 30” vacuum to 250 psig with dampened speed to 500 

psi. Gauge hoses must be rated for use at up to 800 psig 

of pressure with a 4000 psig burst rating. 

OPERATING SERVICE VALVES 

The liquid and vapor line service valves are used for re-

moving  refrigerant,  flushing,  leak  testing,  evacuating, 

checking charge and charging. Each valve is equipped 

with a service port which has a factory-installed valve 

stem. Figure 2 provides information on how to access and 

operating both angle and ball service valves

Содержание 16ACX Series

Страница 1: ...isconnect all remote electric power supplies before opening access panel Unit may have multiple power supplies 16ACX Table of Contents Installation Clearances 2 Model Number Identification 2 Dimension...

Страница 2: ...mm Clearance to one of the remaining two sides may be A clearance of 24 in must be maintained between two units 48 in 1219 mm clearance required on top of unit Model Number Identification 16 AC X 036...

Страница 3: ...NECTION 6 3 8 162 TOP VIEW BASE SECTION COMPRESSOR COIL DRAIN OUTLETS Around perimeter of base OPTIONAL UNIT STAND OFF KIT 4 Field Installed 111 4 3 8 4 3 8 4 3 8 4 3 8 6 3 8 162 111 111 111 111 4 3 8...

Страница 4: ...0 97 0 95 Outdoor Fan Motor Full load amps 1 0 1 7 1 7 1 4 Locked Rotor amps 1 9 3 2 3 2 3 2 CONTROLS ORDER SEPARATELY iComfort M30 Smart Wi Fi Thermostat 15Z69 Remote Outdoor Temperature Sensor X265...

Страница 5: ...riately sized wrench should be used and fitted snugly over the cap before tightening TABLE 1 Torque Requirements Parts Recommended Torque Service valve cap 8 ft lb 11 NM Sheet metal screws 16 ft lb 2...

Страница 6: ...7 8 9 10 11 12 1 12 TURN To Access Service Port A service port cap protects the service port core from contamination and serves as the primary leak seal 1 Remove service port cap with an appropriately...

Страница 7: ...ent of unit in relation to a window see the provided illustration in figure 3 detail A PLACING UNIT ON SLAB When installing unit at grade level the top of the slab should be high enough above grade so...

Страница 8: ...ons that may cause panels to be blown around and battered WARNING REMOVAL STEP 1 INSERT PANEL UNDER UNIT TOP CAP LIP AND LIFT SLIGHTLY TO CLEAR SIDE LIP OF PANEL FROM BASE STEP 2 PANEL INSTALLATION TO...

Страница 9: ...of refrigerant charge in the system No need to add oil in system with 20 pounds of refrigerant or less For systems over 20 pounds add one ounce for every five pounds of refrigerant Recommended topping...

Страница 10: ...be used if line set is to be installed on exterior of outside wall PVC PIPE FIBERGLASS INSULATION CAULK OUTSIDE WALL VAPOR LINE WRAPPED WITH ARMAFLEX LIQUID LINE OUTSIDE WALL LIQUID LINE VAPOR LINE WO...

Страница 11: ...dous to your health Avoid breathing vapors or fumes from brazing operations Perform operations only in well ventilated areas Wear gloves and protective goggles or face shield to protect against burns...

Страница 12: ...SERVICE VALVE Flow regulated nitrogen at 1 to 2 psig through the low side refrigeration gauge set into the liquid line service port valve and out of the suction vapor line service port valve CUT AND D...

Страница 13: ...tions for the next step in preparing the unit WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WARNING 1 FIRE PERSONAL INJURY OR PROPERTY DAMAGE...

Страница 14: ...ISTING INDOOR UNIT GAUGE MANIFOLD INVERTED CYLINDER CONTAINS CLEAN HCFC22 TO BE USED FOR FLUSHING LIQUID LINE SERVICE VALVE INLET DISCHARGE TANK RETURN CLOSED OPENED RECOVERY CYLINDER RECOVERY MACHINE...

Страница 15: ...hreads and expose surface of the Teflon ring with refrigerantoil E Attach the liquid line assembly to the expansion valve Finger tighten and use an appropriately sized wrench to turn an additional 1 2...

Страница 16: ...losed connect the cylinder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allo...

Страница 17: ...r unit until the absolute pressure does not rise above 500 microns 29 9 inches of mercury within a 20 minute period after shutting off the vacuum pump and closing the manifold gauge valves F When the...

Страница 18: ...to unit nameplate for minimum circuit ampacity and maximum overcurrent protection size 24VAC TRANSFORMER Use the transformer provided with the furnace or air han dler for low voltage control power 24...

Страница 19: ...Page 19 FIGURE 12 Typical Wiring Diagram...

Страница 20: ...shut off compressor operation The auto reset switch closes when the compressor cas ing temperature falls to 151 187 F 66 C 86 C and the compressor is re energized This single pole single throw SPST bi...

Страница 21: ...s filter is located It will be either at the indoor unit installed internal or external to the cabinet or behind a return air grille in the wall or ceiling Check the filter monthly and clean or repla...

Страница 22: ...he thermostat for a cooling demand Turn on power to the indoor indoor unit and close the outdoor unit disconnect switch to start the unit 7 Recheck voltage while the unit is running Power must be with...

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