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Page 14

have consulted the power company and the voltage
condition has been corrected.

 6 − Set the thermostat for a cooling demand. Turn on pow-

er to the indoor blower and close the outdoor unit dis-
connect switch to start the unit.

 7 − Recheck voltage while the unit is running. Power must

be within range shown on the nameplate.

Charging

The unit is factory charged with the amount of HCFC-22 re-
frigerant indicated on the unit rating plate. This charge is
based on a matching indoor coil and outdoor coil with a 15
foot (4.6 m) line set. For varying lengths of line set, refer to
table 4 for refrigerant charge adjustment.

Table 4

Liquid Line

Set Diameter

Oz. per 5 ft. (g per 1.5 m) adjust

from 15 ft. (4.6 m) line set*

3/8 in. (9.5 mm)

3 ounce per 5 ft. (85g per 1.5 m)

*If line length is greater than 15 ft. (4.6 m), add this amount.
If line length is less than 15 ft. (4.6 m), subtract this amount.

The outdoor unit should be charged during warm weather.
However, applications arise in which charging must occur
in the colder months. 

The method of charging is deter-

mined by the unit’s 

refrigerant metering device

 and the

outdoor ambient temperature

.

Measure the liquid line temperature and the outdoor ambi-
ent temperature as outlined below:

 1 − Close manifold gauge set valves. Connect the man-

ifold gauge set to the service valves.
 

 

low pressure gauge to 

vapor 

valve service port

 

 

high pressure gauge to 

liquid 

valve service port

Connect the center manifold hose to an upright cylin-
der of HCFC-22.

 2 − Set the room thermostat to call for heat. This will create

the necessary load for properly charging the system in
the cooling cycle.

 3 − Use a digital thermometer to record the outdoor ambi-

ent temperature.

 4 − When the heating demand has been satisfied, switch

the thermostat to cooling mode with a set point of 68

F

(20

C). When pressures have stabilized, use a digital

thermometer to record the liquid line temperature.

 5 − The outdoor temperature will determine which charg-

ing method to use. Proceed with the appropriate charg-
ing procedure.

Weighing in the Charge TXV Systems 

Outdoor Temp < 65

F (18

C)

If the system is void of refrigerant, or if the outdoor ambient
temperature is cool, the refrigerant charge should be
weighed into the unit. Do this after any leaks have been re-
paired.

 1 − Recover the refrigerant from the unit.

 2 − Conduct a leak check, then evacuate as previously

outlined.

 3 − Weigh in the unit nameplate charge.

If weighing facilities are not available or if you are charging
the unit during warm weather, follow one of the other proce-
dures outlined below.

Subcooling Method

Outdoor Temp. < 65°F (18°C)

When the outdoor ambient temperature is below 65°F
(18°C), use the subcooling method to charge the unit. It
may be necessary to restrict the air flow through the out-
door coil to achieve pressures in the 200−250 psig
(1379−1724 kPa) range. These higher pressures are nec-
essary for checking the charge. Block equal sections of air
intake panels and move obstructions sideways until the liq-
uid pressure is in the 200−250 psig (1379−1724 kPa) range.
See figure 15.

Blocking Outdoor Coil

cardboard or

plastic sheet

Outdoor coil should be

blocked one side

at a time with cardboard

or plastic sheet until proper

testing pressures

are reached.

Figure 15

 1 − With the manifold gauge hose still on the liquid service

port and the unit’s pressure stabilized, use a digital
thermometer to record the liquid line temperature.

 2 − At the same time, record the liquid line pressure reading.
 3 − Use a temperature/pressure chart for HCFC-22 to de-

termine the saturation temperature for the liquid line
pressure reading.

 4 − Subtract the liquid line temperature from the saturation

temperature (according to the chart) to determine sub-
cooling. 

(Saturation temperature − Liquid line tem-

perature = Subcooling)

 5 − Compare the subcooling value with those in table 5. If

subcooling is greater than shown, recover some refrig-
erant. If subcooling is less than shown, add some re-
frigerant.

Table 5

Subcooling Values

Model

Subcooling Temp. 

_

F (

_

C)

12HPB24

11 (6.1)

12HPB30

5 (2.8)

12HPB36

3 (1.7)

12HPB42

4 (2.2)

12HPB48

4 (2.2)

12HPB60

6 (3.3)

Содержание 12HPB Series

Страница 1: ...4 532M 06 04 Supersedes 04 04 Table of Contents 12HPB Outdoor Units 1 Shipping Packing List 1 General Information 1 Unit Dimensions 2 Setting the Unit 3 Electrical 4 Refrigerant Piping 6 Refrigerant M...

Страница 2: ...tion 4 3 8 111 4 3 8 111 4 3 8 111 4 3 8 111 4 3 8 111 compressor coil drain outlets around perimeter of base optional unit stand off kit 4 field installed B C A optional unit stand off kit 4 field in...

Страница 3: ...to allow adequate drainage of defrost water and prevent ice buildup 3 In heavy snow areas do not locate the unit where drift ing will occur The unit base should be elevated above the depth of average...

Страница 4: ...G Unit must be grounded in accordance with national and local codes Electric Shock Hazard Can cause injury or death 1 Install line voltage power supply to unit from a properly sized disconnect switch...

Страница 5: ...power power common common 1st stage aux heat 1st stage aux heat indoor blower compressor Figure 5 R C W1 Y1 O G R C W1 W2 W3 G Outdoor Unit and Blower Unit Thermostat Designations with emergency heat...

Страница 6: ...o the compressor Installing Refrigerant Line During the installation of any heat pump or a c system it is important to properly isolate the refrigerant lines to prevent unnecessary vibration Line set...

Страница 7: ...Line IMPORTANT Refrigerant lines must not contact structure Outside Wall Inside Wall Liquid Line Vapor Line IMPORTANT Refrigerant lines must not contact wall Wood Block Between Studs Strap Sleeve Woo...

Страница 8: ...ire Tie Wire Tie around vapor line only Floor Joist or Roof Rafter Tape or Wire Tie Strap the vapor line to the joist or rafter at 8 ft intervals then strap the liquid line to the vapor line To hang l...

Страница 9: ...Line Metal Sleeve Anchored Heavy Nylon Wire Tie Automotive Muffler Type Hanger Wall Stud Wall Stud Liquid Line Vapor Line Wrapped in Armaflex Strap Liquid Line To Vapor Line Metal Sleeve Figure 9 Out...

Страница 10: ...d line at the indoor coil Refrigerant Metering Device 12HPB units are used in check expansion valve systems only See the Lennox Engineering Handbook for approved TXV match ups and application informat...

Страница 11: ...e wrench 2 Connect gauge to the service port 3 When testing is completed replace service port cap Tighten finger tight then an additional 1 6 turn To Open Service Valve 1 Remove stem cap with an adjus...

Страница 12: ...r use oxygen to pressurize a refrigera tion or air conditioning system Oxygen will explode on contact with oil and could cause personal injury WARNING Danger of explosion Can cause equipment damage in...

Страница 13: ...r port hose from vacuum pump Attach the manifold center port hose to a nitrogen cylin der with pressure regulator set to 150 psig 1034 kPa and purge the hose Open the manifold gauge valves to break th...

Страница 14: ...which charg ing method to use Proceed with the appropriate charg ing procedure Weighing in the Charge TXV Systems Outdoor Temp 65 F 18 C If the system is void of refrigerant or if the outdoor ambient...

Страница 15: ...erature to check liquid line tempera ture Verify the unit charge using the approach method 5 The difference between the ambient and liquid temper atures should match values given in table 6 If the val...

Страница 16: ...ts An amber indicating light simultaneously comes on to remind the homeowner that he is operating in the emergency heat mode Emergency heat is usually used during an outdoor shut down but it should al...

Страница 17: ...mode If the jumper is removed before an addi tional 5 second period has elapsed 7 seconds total the unit will remain in defrost mode until the defrost thermostat opens or 14 minutes have passed If th...

Страница 18: ...lubrication is needed 3 Adjust blower speed for cooling Measure the pressure drop over the coil to determine the correct blower CFM Refer to the unit information service manual for pressure drop tabl...

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