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Installation

5-5

D-I011.1106EN

innovators in agriculture

CAUTION

Do not fully tighten the T-

lamps

Loosely install the side fences with the T-clamps on the rear portal
with the four bolts (2).

Figure 14.

Install the portals and fences

Содержание COSMIX S

Страница 1: ...innovators in agriculture www lely com Lely Industries N V LELY COSMIX S Concentrate Feeder Installation and Operator Manual D I011 1106EN English Original...

Страница 2: ...ii D I011 1106EN innovators in agriculture INTENTIONALLY BLANK...

Страница 3: ...blication may be copied or published by means of printing photocopying microfilm or any other process whatsoever without prior permission in writing by Lely Holding S r l Although the contents of this...

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Страница 5: ...r form of excessive water lightning Defect of the electrical system or grounding Use of compressed air that does not meet the quality standards set by Lely Industries Damage to the electrical system a...

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Страница 7: ...3 Capacity adjusted 3 Dimensions adjusted 1 11 01 4 Descriptions feed presence sensor and Qwes LEG ID reader added Operation section rewritten 5 Installation procedures feed presence sensor and Qwes L...

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Страница 9: ...e latest information that was available at the time of publication Your COSMIX S may comprise improvements features or options that are not covered in this manual Applicability The table below shows t...

Страница 10: ...y on the COSMIX S becomes invalid Before a technician does maintenance on a COSMIX S the owner must examine the service pass of the technician and make sure the technician is currently certified to do...

Страница 11: ...a certified technician A trainee can do work on the milking robot can only in the presence of a certified technician When the training program is completed successfully Lely issue a certificate and a...

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Страница 13: ...s 3 1 3 1 Dimensions and Weight 3 1 3 2 Control Unit 3 1 3 3 Cow Identification Readers 3 1 3 4 External Requirements 3 1 4 Description and Operation 4 1 4 1 Introduction 4 1 4 2 Component Description...

Страница 14: ...ntenna 5 16 5 4 Connect the COSMIX S 5 20 5 4 1 Connect the Air Tubes 5 20 5 4 2 Connect the ID Reader Cable 5 21 5 4 3 Connect the Feed Presence Sensor Cable 5 21 5 4 4 Install the Earthing 5 22 5 4...

Страница 15: ...e Information 8 7 8 5 3 Test the Tag ID 8 7 8 5 4 Test the Dosing Units 8 7 8 5 5 Test the Feed Detection System 8 8 8 6 Adjust the Floor Antenna Signal Qwes LEG models only 8 8 8 7 Adjustments in the...

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Страница 17: ...ication with ISO ID readers Qwes LEG for identification with ISO ID readers Qwes H HR for identification with infrared ID readers The T4C Time for Cows farm management software has information about e...

Страница 18: ...1 2 Introduction D I011 1106EN innovators in agriculture INTENTIONALLY BLANK...

Страница 19: ...R WARNING and CAUTION with the safety messages The signal word for each message uses the following guidelines DANGER Indicates an imminently hazardous situation that if not avoided will result in deat...

Страница 20: ...are only installed by authorized technicians 2 3 1 General Safety Read and understand the manual and all safety signs before you connect power supplies to operate maintain or adjust the COSMIX S Conc...

Страница 21: ...parts Keep unauthorized persons especially small children away from the COSMIX S Concentrate Feeder at all times Before the pneumatic pressure is supplied to the COSMIX S Concentrate Feeder make sure...

Страница 22: ...move a small part of the backing paper 5 Put the decal in the correct position on the mounting surface and carefully press the small part of exposed adhesive surface of the decal onto the mounting sur...

Страница 23: ...Safety 2 5 D I011 1106EN innovators in agriculture Figure 2 Position of the safety decal...

Страница 24: ...2 6 Safety D I011 1106EN innovators in agriculture INTENTIONALLY BLANK...

Страница 25: ...O ID readers Qwes LEG for identification with ISO ID readers Qwes H HR for identification with infrared ID readers 3 4 External Requirements Pressurized air Output pressure 6 8 bar 87 116 psi Connecti...

Страница 26: ...4C network Network connection LAN CAT 5e Ethernet cable S FTP 200 MHz foil screened twisted pair with overall screening copper braiding with steel RJ 45 connector Maximum cable length 100 meters 109 y...

Страница 27: ...s installed in the barn The COSMIX S is connected to the T4C network The COSMIX S gets input from and sends output to the T4C Farm Management software The following figures show the main components of...

Страница 28: ...Operation D I011 1106EN innovators in agriculture Figure 4 Main components COSMIX S with Qwes H HR identification KEY 1 Feed hopper 2 Control box 3 Restraining bracket 4 Rear portal 5 Side fence 6 Fee...

Страница 29: ...portal 5 Side fence 6 Floor antenna mat 7 EWA transformer 8 Feed bin 9 Front portal 4 2 Component Description 4 2 1 Frame and Fencing The COSMIX S has the following frames and fences Front portal Rea...

Страница 30: ...nit gives the exact quantity of feed portions It has a cylinder that opens and closes the unit The amount of concentrate to be fed to a cow is based on calculations made in the T4C farm management sof...

Страница 31: ...ylinders of the feed dosing unit It also controls the m box motor The pcb is installed in the control unit The control software that runs on the pcb communicates with the T4C farm management software...

Страница 32: ...pcb The velos box is installed in the control unit 4 2 3 3 Air Valves Block The air valves are solenoid valves and supply pressurized air to the cylinders of the feed dosing unit s The air valves are...

Страница 33: ...oard pcb 3 Power supply option 4 Safe life switch option 5 Network switch option 6 Air valve 7 E Link connection Figure 8 Control unit Qwes H HR KEY 1 Air valve block 2 Multiboard pcb 3 Power supply o...

Страница 34: ...dentification ID Readers 4 2 4 1 Qwes ACT Cow ID Reader The Qwes ACT cow identification system has two components The cow tag Qwes ACT The ID reader ISO The cow tag is installed on a collar on the nec...

Страница 35: ...tenna ISO EWA transformer Velos box The cow tag is installed on the leg of the cow The floor antenna 2 detects the signal The EWA transformer 3 filters the identification signal from the antenna signa...

Страница 36: ...k Manual Controller The E Link Manual Controller controls and monitors the COSMIX S and communicates with the management software The E link Manual Controller has an LCD display and nine buttons that...

Страница 37: ...s a command Button 6 moves the selector up one item increases a value by one or confirms a command Figure 11 The E Link Manual Controller 4 4 2 Menu Structure E Link The main menu on the E Link has th...

Страница 38: ...n info displays information about the software installed on the multiboard pcb The menu displays the following items Software version Time when the software was compiled Date when the software was com...

Страница 39: ...s is used to switch from display of metric units to imperial units The menu item Keep blocker open is only applicable for service engineers In the IR version of the COSMIX S a photocell is installed t...

Страница 40: ...network Note The recommended value is 11 for the first COSMIX S 12 for the second and so on Menu item Dev addr T4C sets the identification number of the T4C server The default setting is 001 Menu ite...

Страница 41: ...large and therefore the signal is too low for correct identification the signal is suppressed 2 is most sensitive 0 less sensitive Note The default value is 1 approx 30 cm or 11 8 in The menu FDS Test...

Страница 42: ...the feed bin the antenna in the ID reader reads the tag The ID reader sends the data of the tag to the multiboard pcb Qwes H HR tags The photoelectric sensor on the control unit detects the presence o...

Страница 43: ...5 3 Interaction between the COSMIX S Components The COSMIX S is connected to the T4C network After installation the COSMIX S is given a device ID and an IP address These settings are used in the T4C s...

Страница 44: ...4 18 Description and Operation D I011 1106EN innovators in agriculture INTENTIONALLY BLANK...

Страница 45: ...feed hoppers 1 Feed unit with one feed hopper 6 1 Control unit 8 1 Cartboard box with small parts 7 2 Pipe with open T clamps not shown 2 Side fence 3 1 Front portal 5 1 Rear portal 2 1 Restraining b...

Страница 46: ...5 7 in Make holes in the cover of the feed funnel to attach the drop pipes from the tube feeders The holes in the cover of the feed funnel must be the correct size for the drop pipes so that dust does...

Страница 47: ...cific requirements The COSMIX S must be installed on a solid and correctly constructed foundation The cows should have easy access to the COSMIX S The cows must not be able to lay down in the exit rou...

Страница 48: ...1 5 in 16 Bolt washer nut 4 T clamps Installation CAUTION This procedure requires a minimum of two persons 1 Put the front portal 1 fig 14 page 5 5 on the floor hold it Note The front portal has a sma...

Страница 49: ...D I011 1106EN innovators in agriculture CAUTION Do not fully tighten the T clamps 7 Loosely install the side fences with the T clamps on the rear portal with the four bolts 2 Figure 14 Install the po...

Страница 50: ...distance between the front and rear portal is 101 5 cm 40 0 in move the front portal 1 fig 16 page 5 7 if necessary 2 Make sure the side fences are level 2 move the T clamps 3 up or down if necessary...

Страница 51: ...EN innovators in agriculture 5 Tighten the bolts on the four T clamps 4 fig 16 page 5 7 with a 8 mm Allen key 6 Remove the screwdrivers or pins from the front portal that keep the fences in place Figu...

Страница 52: ...Install the Portals on the Floor Parts 8 Expander bolt M12 120 80 Installation Note Use the supplied expander bolts on concrete floors otherwise use suitable M12 installation hardware 1 Install the f...

Страница 53: ...he control unit 3 Loosen the bolts that tighten the two strips on the cable throughput 15 fig 31 page 5 20 4 Feed the earthing cable 14 from the control box through the cable throughput 5 Install a ca...

Страница 54: ...1 with an 8 mm Allen key 2 Install the four bolts 9 and eight nuts 7 on the mounting pipes Note The mounting pipes can be installed on three different heights on the back plate 3 and 4 3 Install the...

Страница 55: ...Installation 5 11 D I011 1106EN innovators in agriculture Figure 19 Install the pipes on the front plate Figure 20 Install the front plate on the fences...

Страница 56: ...he feed hopper cover 1 fig 37 page 5 30 remove the cover 2 2 Lift the feed funnel cover 3 and remove it 3 If there is no hole in the bottom side of the feed funnel cover 1 Drill a holes in the feed fu...

Страница 57: ...1 4 Feed bin Feed funnel cover Feed hopper cover Installation 1 Install the feed bin 4 fig 23 page 5 14 on the front plate with the four bolts nuts and washers 3 1 and 2 2 Install the dosing unit s 1...

Страница 58: ...5 14 Installation D I011 1106EN innovators in agriculture Figure 23 Install the feed bin Figure 24 Install the dosing unit feed hopper and feed funnel...

Страница 59: ...rear fences on a side fence with a 70 mm bolt 5 fig 25 page 5 15 a washer 1 and a cap nut 2 2 Lift the rear fence and loosely install the underside of rear fence on the side fence with a 70 mm bolt 5...

Страница 60: ...f the side fences with the strip 1 pointing to the front with the four clamping brackets bolts washers and nuts 2 2 Make sure the distance between the holes in both strips is 75 cm 29 5 in Figure 26 I...

Страница 61: ...emove approximately 1 cm 0 4 in from the inner insulation 7 Insulate the shielding 8 Connect the shielding to the connector 6 fig 29 page 5 19 on the EW transformer pcb 9 Connect the inner wire to the...

Страница 62: ...5 18 Installation D I011 1106EN innovators in agriculture Figure 27 Install the antenna mat Figure 28 Connect the Qwes LEG ID reader cable to the EWA transformer...

Страница 63: ...Installation 5 19 D I011 1106EN innovators in agriculture Figure 29 Connect a Qwes LEG ID reader Figure 30 Install the EWA transformer...

Страница 64: ...Connect the Air Tubes 1 Find the air tubes that are connected to the dosing unit Note Each feed dosing unit has a black and a blue air tube 2 Feed the air tubes into the control unit 3 Connect the bla...

Страница 65: ...stall the cable connector on the pcb with the screw 3 Install the cable with the clamp and the two screws on the pcb 4 Make sure the clamp and the shielding are connected Qwes LEG ID reader 1 Insulate...

Страница 66: ...ft to prevent power drop If this is not possible install an extra power supply 1 Install a power supply cable from the nearest 24 V power supply to the COSMIX S 2 Feed the power supply cable into the...

Страница 67: ...tool Preparation 1 Make sure the network cable is of type S FTP 200MHz CAT5e 2 Cut a piece of network cable to the correct length 3 Feed the network cable into the control unit Installation 1 Install...

Страница 68: ...B on both cable ends T 568A T 568B 1 Green White 1 1 Orange White 1 2 Green 2 2 Orange 2 3 Orange White 3 3 Green White 3 4 Blue 4 4 Blue 4 5 Blue White 5 5 Blue White 5 6 Orange 6 6 Green 6 7 Brown W...

Страница 69: ...Installation 5 25 D I011 1106EN innovators in agriculture Figure 34 Install a type 1 network connector...

Страница 70: ...on the screen 2 5 Cut the remaining screen 2 6 Remove the plastic shield from the cable 7 Splice the wires The blue and red wires on one side the yellow and green wires on the other side 3 Note A Type...

Страница 71: ...EN innovators in agriculture 11 Install a plate on both sides of the connector 6 12 Push both plates until you hear a click 7 13 Push the connector cover on the connector until you hear a click 8 14 I...

Страница 72: ...5 28 Installation D I011 1106EN innovators in agriculture Figure 35 Assemble a type 2 Ethernet network cable...

Страница 73: ...or from the multiboard pcb 5 Strip approximately 1 5 cm 0 4 in of the marked insulation of the network cable 1 fig 36 page 5 29 and 2 6 Attach the network cable to the earthing connector with the eart...

Страница 74: ...d Unit Removal 1 Pull the springs on both sides of the feed hopper cover 1 fig 37 page 5 30 remove the cover 2 2 Lift the feed funnel cover 3 and remove it Installation 1 Install the feed funnel cover...

Страница 75: ...4 Set the device address T4C page 8 2 The device address for the T4C server is 1 5 Make sure the feed blocker is set to open 6 Make sure the weight unit is set to off 7 Add the COSMIX S device to the...

Страница 76: ...5 32 Installation D I011 1106EN innovators in agriculture INTENTIONALLY BLANK...

Страница 77: ...This makes it possible to report feeding details from the COSMIX S apart from the milking robot 3 Select the feed types to be added to the report 4 Select button Open 6 2 List a Feed Overview Note The...

Страница 78: ...w displays the total feed intake per device milking robot and COSMIX S and per feed type in a given period 1 In the navigation bar select Analysis Reports and Reports 2 Select the report Feeding Devic...

Страница 79: ...Maintenance 7 1 D I011 1106EN innovators in agriculture 7 MAINTENANCE There is no maintenance information in this manual...

Страница 80: ...7 2 Maintenance D I011 1106EN innovators in agriculture INTENTIONALLY BLANK...

Страница 81: ...cap until you can remove it from the connector on the control unit 2 Connect the connector of the E Link Manual Controller to the connector on the control unit 3 Fully turn the ring on the connector...

Страница 82: ...u 8 3 3 Set the T4C Device Address WARNING Block the cow traffic to the COSMIX S before you do this procedure Use the E Link manual controller for this procedure 1 In the main menu select Network sett...

Страница 83: ...Block the cow traffic to the COSMIX S before you do this procedure Use the E Link manual controller for this procedure 1 In the main menu select Settings and push button 2 Select Set defaults and push...

Страница 84: ...ds you return to the menu Settings 8 4 5 Calibrate the Valves WARNING Block the cow traffic to the COSMIX S before you do this procedure Use the E Link manual controller for this procedure 1 In the ma...

Страница 85: ...w traffic to the COSMIX S before you do this procedure Use the E Link manual controller for this procedure 1 Make sure the feed bin is empty 2 Use the E Link to drop five portions for feed type 1 page...

Страница 86: ...affic to the COSMIX S before you do this procedure Use the E Link manual controller for this procedure 1 Make sure the feed bin is empty and clean 2 In the main menu select Setup and push button 3 Sel...

Страница 87: ...he cow traffic to the COSMIX S before you do this procedure Use the E Link manual controller for this procedure 1 In the main menu select Testing and push button 2 Select Tag id and push button The di...

Страница 88: ...the E Link manual controller for this procedure 1 Make sure the feed bin is empty 2 In the main menu select Testing and push button 3 Select FDS Test and push button The display shows the output valu...

Страница 89: ...sformer pcb 1 fig 29 page 5 19 2 Connect the jumper to connector B2 on the EWA transformer pcb 3 Repeat the adjustment procedure Attach the EWA transformer housing to the front portal 1 Install the co...

Страница 90: ...From the navigation bar select Configuration and Devices 3 Select tab Cosmix 4 Select button Add 5 Complete the form The device name is the name of the device Use a clear name The device address must...

Страница 91: ...way automatic feed tables can control the distribution between the milking robot and the COSMIX S For clarity use clear and recognizable abbreviated names that have both the device and feed name ingr...

Страница 92: ...Note The IP address for the first COSMIX S is 10 4 1 11 for the second 10 4 1 12 and so on 2 Enter the IP address HTTP 10 4 1 xx 8080 xx 11 or 12 and so on in the address field of the web browser 3 Se...

Страница 93: ...eed credit page 9 2 The cow number is greater than 32000 Adjust the cow number The Credit is less than the minimum period amount MinCredit Restart the T4C PC A particular cow is not fed Other Call you...

Страница 94: ...the cow responder 2 Make sure the number is less than 32000 9 2 3 Clean the Dosing Unit WARNING Danger of being entangled by rotating parts Keep hands loose clothing and long hair away from moving par...

Страница 95: ...Diagrams 10 1 D I011 1106EN innovators in agriculture 10 DIAGRAMS 10 1 Overview COSMIX S with One or Two Feed Hoppers...

Страница 96: ...10 2 Diagrams D I011 1106EN innovators in agriculture INTENTIONALLY BLANK...

Страница 97: ...r with standardized method and format of transfer of data between sensors kg kilogram kPa kiloPascal lb pound LED Light Emitting Diode m metre M box multibox standardized fencing used in Lely products...

Страница 98: ...2 Glossary of Terms D I011 1106EN innovators in agriculture INTENTIONALLY BLANK...

Страница 99: ...me Information 4 15 Dosing Unit 8 4 M Make Basic Software Settings 8 1 Make Sure the Cow has Feed Credit 9 1 Multiboard PCB 4 9 4 15 R Remove or install the Covers from the Feed Unit 9 2 S Set the Dev...

Страница 100: ...2 Index D I011 1106EN innovators in agriculture INTENTIONALLY BLANK...

Страница 101: ...D I011 1106EN innovators in agriculture INTENTIONALLY BLANK...

Страница 102: ...D I011 1106EN innovators in agriculture LELY INDUSTRIES NV Weverskade 110 NL 3147 PA Maassluis Tel 31 0 10 59 96 333 Fax 31 0 10 59 96 444 www lely com Live Life Lely...

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